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First mug in my newly created mold

This test mold is thin-walled yet I can cast three thick-walled mugs in three hours. This clay is L2596G, a buff burning cone 10 stoneware - the mug on the lower right has been fired to cone 10 oxidation. Achieving 4-5mm thick walls is not a problem if the casting slip employs a large particle kaolin intended for this purpose (e.g. Opticast). The flared lip works as expected, keeping the rim nice and round. No cracks have appeared at handle joins, even for pieces left in the mold overnight. The mold halves mate with each other very well and the seam is easy to remove. The seam on the base is an issue - I have to be careful to line up the halves well before clamping the mold strap - this is a warning for accuracy during the mold production stage. And the possible motive for a three-piece mold if I get more serious about this piece.

Slip cast mug

Related Pictures

AI-Imagined mug I chose for a new slip-casting mold project


Target shape for sip cast coffee mug

This shape is one of many suggestions I got from MidJourney.com when I described what I needed. Consider the advantages of this for slip-casting:
-The piece has thick walls, that will help prevent warping during firing (enabling using a clay body that is highly vitreous).
-The shape, wide at the bottom to narrower at the top - and then a flared rim will also resist warping.
-The flat sides will be practical for applying ceramic transfers (this decoration can be done exactly that way). Of course, the transfer will have to be cut in a semi-circle to lay properly.
-The heavy handle should make it possible to cast the mug with the handle attached.
-The smaller foot ring sets it up off the table and should enable stacking.
This surface character will be possible using an opacified light-colored glossy oatmeal glaze - the pigment in an iron-bearing body should bleed through wherever the glaze is thinner (e.g. on contour edges like the rim).

Polar Ice slip-cast mug owes its wonkiness to Veegum


Polar ice slip cast mugs

This is possible because Polar Ice, the casting version, behaves like rubber after draining - because of 1% added Veegum. The rims can be peeled away from the mold and the piece can be collapsed to forcibly peel it out of the mold. After it stiffens large pieces can even be broken away at leather-hard stage and then reattached using the slip as glue - the piece will still dry normally! The 1% Veegum is solely responsible for all of this, without it the New Zealand kaolin based slip would be too fragile to even cast and it would crumble at any attempt to shape or distort it.

Links

Projects Coffee Mug Slip Casting Mold via 3D Printing
A potter can now use AI, 3D CAD, 3D printing and custom clay bodies to slip-cast beautiful quality stoneware pottery mugs. It is efficient and practical.

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