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Lead bisilicate frit data sheet claims high resistance to leaching

Notice it is specifically "formulated for use in pottery glazes". And that "Lead bisilicate is extremely resistant to leaching by dilute acids, including gastric juices, which reduces its toxicity and offers the maximum safety of any of the lead products." In many countries, the use of lead glazes is still considered normal and safe. There is zero use of lead in pottery glazes in North America. Is it possible that we have tarred all lead products with the same brush? Could we be using it on non-functional surfaces of low-fire stoneware and drastically reduce the energy consumption of kilns?

A lead bilicate data sheet

Related Pictures

Is Mexican Terra-cotta pottery lead-glazed? Yes. Does it leach? Yes.

Tap picture for full size
A lead-glazed handled cup sold in markets in Mexico

This piece was bought in Sinaloa in 2020 (made in Puebla). By breaking it and refining shards I estimate the firing temperature around 1800F. This lead test procedure involves leaving white vinegar in the piece overnight, pouring some of that into a test tube, dipping a cotton swab into a reagent solution and then stirring the vinegar with it. The darkening of the color indicates the concentration of lead in the leachate. It has turned black! Yet a typical fritted lead bisilicate PbO:2SiO2 glaze (having 10-15% clay to suspend it) does not leach lead (when melted well). The very thin glaze application suggests potters were trying to save money. Frits are expensive so it seems likely they are using raw white or red lead powders. But they are not mixing enough silica to produce a stable lead silicate chemistry.

Yet this pottery is a tradition in Mexican culture (and elsewhere) and is used for food and liquid surfaces everywhere. There are manufacturers trying to make stoneware that retains the traditional terra cotta appearance, but people prefer this.

Lead testing a lead bisilicate frit

I have soaked an aluminum lead bisilicate frit in vinegar overnight. To test whether it is leaching I will pour the vinegar leachate into a test tube, soak a Q-Tip in the sensor solution and dip it into the vinegar. If it turns black we have lead in the leachate!

Keep in mind something important here: While it is true that the vastly increased surface area of the frit contributes to its failing the leaching test another important factor is that the frit glass had no opportunity to be annealed - it was crash-cooled by being quenched in water. Annealing and associated toughening of the surface is a by-product of a glaze cooling slowly in a periodic kiln.

Links

Glossary Lead in Ceramic Glazes
Lead is a melter in ceramic glazes and performs exceptionally well and must be misused to be toxic. It is also now environmentally pervasive. It is toxic and cumulative at any level of exposure.
Glossary Slipware
Slipware, in the UK, is terra cotta pieces decorated at leather hard with thixotropic high ball clay slips, then bisque fired and clear glazed with lead bilisicate.

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