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Making my own home-made fired speckle for cone 6

I need to control the particle size of this product. I have already smashed it up and am now sizing it. That involves getting what I can through the screen and then going at the larger-sized particles with the pestle again. This has to be done carefully, or too many fine particles are generated. I use three screen sizes in this procedure to control the distribution of particle sizes in the fired product (to more closely match reduction-fired ware). This method is also good for making your own grog, where control the distribution of sizes is important.

This can be a dusty procedure and those particles are angular and sharp and high in heavy metal, so it is best to do this outside in a breeze or with a ventilator and mask.

Related Pictures

Giant pestle crusher tool: "The Shusher"

A handy DIY tool for potters

This picture has its own page with more detail, click here to see it.

This inch-thick iron plate welded to a five-foot-long heavy pipe produces an ideal “mortar and pestle” style tool to break down dry clay lumps on a cement floor. I sometimes add side rails to contain flying lumps, but when crushing softer materials, like the clay shown here, they are not needed. On a heavy iron plate (instead of the floor), I can crush rocks and bricks. By incorporating appropriate sieves, I can effectively create granular material down to 50 mesh or finer.

I discovered the utility of this during the time the movie “Home” was popular, so I dubbed it “The Shusher” after Captain Smec’s control staff (more precisely, the rock on the end of it).

Step 1 of a speckled dolomite matte at cone 6 oxidation:

This result is good enough to prove it is doable

This picture has its own page with more detail, click here to see it.

I am looking to match the reduction-fired dolomite matte mug on the right, but in cone 6 oxidation. I must duplicate the glaze color and surface character. But more difficult is the speckle size, color, density and edge bleeding. The speckle is the biggest challenge, but I met that by making my own by mixing the body and G2926B glossy glaze 50:50 and adding 10% black stain. Then I slurry it, dry it, fire it in a crucible (which I make from L4404A with an L3693E liner), crush it by hand using my shusher and screen it. I am using G2934 cone 6 magnesia matte as the glaze on this mug on the left. I add 0.5% minus 20 mesh speck to achieve this result. The next step in this project is to sieve out the smallest specks, switch to the G2934 matte glaze in the speckle recipe (the specks are too shiny here), and switch to dark brown stain instead of black. I will also need to control the degree to which the specks bleed at their edges (by adjusting the glaze:body ratio) and tune the degree of matteness (by adjusting cooling speed of the kiln). A small amount of green or blue stain is also needed to match the glaze color. There is no question that an authentic reproduction is possible; methodical testing with good records is the key to accomplishing that.

Making your own crucibles to make your own speckle

This picture has its own page with more detail, click here to see it.

I mixed a cone 6 porcelain body and a cone 6 clear glaze 50:50 and added 10% Mason 6666 black stain. The material was plastic enough to slurry, dewater and wedge like clay, dry and break into small pieces. I then melted this batch at cone 6 in a Zircopax crucible (which I make by mixing Zircopax with 3-4% Veegum, enabling throwing them on the wheel). This speckle mixture is easy to break away from the crucible because it does not completely melt and it does not stick to the zircon. I then break the black up with a special flat metal crusher we made (the shusher), size them on sieves and add them to bodies for artificial speckle. If specks fuse too much, I lower the percentage of glaze (and vice versa). Of course, the particles are glass, jagged and sharp-edged, so care is needed in handling them (a mask is essential).

Links

Glossary

Reduction Speckle
A sought-after visual effect that occurs in reduction fired stoneware. Particles of iron pyrite that occur naturally in the clay melt and blossom up through the glaze

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