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Crawling sanitary ware glaze sourcing Al2O3 from only feldspar

The original recipe had a very low clay content, sourcing almost all of its Al2O3 from feldspar instead. Although the glaze slurry was maintained at 1.78 specific gravity (an incredibly high value) and thus would have had very low shrinkage, it did not stick and harden well enough to the ware. Why? Lack of clay content in the glaze. The fix was to source much more of the Al2O3 from kaolin instead of feldspar. The reduction in feldspar shorted the glaze on KNaO and SiO2 so these were sourced from a frit and pure silica instead (the calculations to do this were done in Insight-live.com). The change also provided opportunity to substitute some of the KNaO with lower expansion CaO. This reduced the thermal expansion and reduced crazing issues.

Crawling sanitary ware glaze sourcing Al2O3 from only feldspar

Links

Troubles Glaze Crawling
Ask yourself the right questions to figure out the real cause of a glaze crawling issue. Deal with the problem, not the symptoms.
Glossary Sanitary ware
A type of porcelain zircon-glazed ceramic that includes bathtubs, sinks, toilets, etc.
Oxides Al2O3 - Aluminum Oxide, Alumina

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