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Why does this bowl shape always warp in the glaze firing?

Here is an example of how a cast porcelain piece, L3778G, warps during the glaze firing. Several factors contribute to this failure:
-It is cast and the walls are very thin.
-This porcelain is highly vitreous.
-This shape has no inherent strength to resist rim warping.
The following would help:
-Switching to machine forming (which orients particles concentrically).
-Reduce the feldspar in the recipe (to reduce fired maturity).
-Fire lower.
-Cast thicker walls.
-Change to a more flared shape.
-One other option (borrowed from bone china): Fire the piece upside down on a custom alumina setter fitted to the final rim diameter - then clear glaze it at a lower temperature.

Porcelain bowl warping during firing

Related Pictures

Why the base of this bowl shape flattens on firing


The problem is a combination of the shape and the degree of vitrification this body reaches. Polar Ice porcelain has to vitrify enough to achieve translucency, that means it literally softens - not enough to fall down but enough to warp out of shape given the opportunity. A sagging kiln shelf, for example, will produce a "rocking chair bowl". A non-stable shape will do the same thing. This piece was likely made by rolling a plastic clay slab and draping it down over a bowl-form, adding a foot ring, allowing it to stiffen and then uprighting it to dry. In this case the foot ring was too small creating an extreme overhang. Had the foot ring been wider and deeper it would have enabled the rounded inside contour, provided support for the outer section and minimized the overhang. If a small foot is really needed then pieces would have to be supported by donut-shaped setters sized and positioned correctly (and the outside would have to be unglazed). Or, it would have to be bisque fired, and supported, at cone 6 and then glazed at low temperature.

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Troubles Warping
There are multiple reasons why pottery and porcelain pieces can warp during firing, both vitreous and non-vitreous ware. Here is what to do about it.
Glossary Vitrification
The term vitrified refers to the fired state of a piece of porcelain or stoneware. Vitrified ware has been fired high enough to impart a practical level of strength and durability for the intended purpose.

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