Here is what Redart fired like in 2010 when evaluated for physical properties using the SHAB test and LDW test. These bars are fired from cone 5 down to 06 (top to bottom). The clay reached zero porosity between cone 1 and 2. Beyond that, it was stable to cone 4. Its drying shrinkage was only 5%, indicating low plasticity (compared to a typical pottery clay). It is thus an ideal candidate for a ball clay addition to create a plastic body for handbuilding or throwing.

However, its plasticity is just right for slip casting; it can be used as is. It has no soluble salts and a perfect score on the drying performance DFAC test. Cone 04 and 06 porosity and fired color are very typical of terracotta clays. The fired color of this material really is stunning. And the stability of that color across such a wide temperature range.

On this M390 red clay test tile, the titanium-variegated cone 6 calcia matte glaze G1214Z1 looks excellent (rutile has a similar effect). But that appearance depends on a combination of factors: glaze chemistry, 5% titanium dioxide, the titanium grade, application thickness, the red M390 body and the PLC6DS firing schedule. The relief of the tile especially flatters it - forcing the glaze thin over high points and allowing it to pool in recesses, displaying a whole range of effects in just a few centimetres.

The tile tells you what effects a glaze is capable of; it does not necessarily tell you what the glaze will look like on ware. These mugs demonstrate that. They were fired using the C6DHSC schedule and are made from buff-burning M340 (left) and M390. The mug on the right also has a heavier, less-even application. Surprisingly, some of the thickest runs become more transparent rather than more opaque. That is a reminder that the pale, variegated character of this glaze is not simply the result of titanium acting as an opacifier; it depends heavily on melt thickness and titanium-driven crystallization during cooling.

The objective is to discover the ratio of Redart to ball clay that reaches near-zero porosity by cone 10, with minimal bloating and rich color. And with high plasticity. This is stage 1 in creating a new body; nine more tests eventually achieved L3118J.

These test bars were fired at cone 10R and 11, 10, 9 and 8 oxidation (top to bottom). It reaches zero porosity by cone 8 and blistering is already happening there (which makes measuring fired shrinkage or porosity beyond that pointless). However, the cone 10R bar is not blistering. It clearly needs less fired maturity. A real bonus: Plasticity is fantastic yet drying shrinkage is well below 7%! In the final body I ended up using 20% Redart, it still imparted good color and near-zero porosity by cone 10.

USG specialty plaster is entering a final-inventory phase in the ceramic supply chain, and rationing has begun at some suppliers even though the Southard plant does not close until November.

This is L3118J, a chocolate brown burning super-plastic base clay (to which 25% coarse grog is added). The base matures at cone 6, yet the grog stabilizes the fired matrix enough that it stands up in the kiln at cone 10R, firing to a dense vitreous product (its porosity of 4%, comes from the grog). Only 20% Redart clay provides both the color and the K2O flux (no feldspar is needed). There is a second factor that makes this clay functional: An engobe to smooth the surface under the glaze. These two mugs employ L3954N (on the inside applied at the leather hard stage), they enable the smooth surface needed for the glaze. The glaze is brown and blue colored versions of G2571A.

GA6-C (left) and GA6-E (right) at cone 6 oxidation. GA6-E adds 4% spodumene to GA6-C, which contains 4% rutile (the base is 80% Alberta Slip and 20% Frit 3134). Notice how the spodumene suppresses the large pale, overly variegated areas that commonly develop in GA6-C, producing a more uniform blue.

Why? The small spodumene addition introduces Li2O along with Al2O3 and SiO2, changing the melt chemistry and therefore the crystallization and phase-development behavior of the rutile/iron-bearing glaze during cooling. Thus it is safer to regard spodumene as modifying the titanium-related crystallization rather than simply reducing it. Like GA6-C, GA6-E requires a slow-cool firing schedule to develop the rich blue (e.g. C6DHSC). Both look best on darker-burning bodies.

Here are the three common lithia source materials in a side-by-side calculation to compare their potencies. I have adjusted the material weights so that all are delivering the same amount of Li2O (assuming a recipe calling for 5% lithium carbonate).

By weight it takes 42 parts of petalite to deliver the same amount of Li2O as 5 parts lithium carbonate! But notice how much SiO2 and Al2O3 come along, major surgery on the host recipe is needed to compensate for this (if even possible). Spodumene is complicated too, it brings along so much Al2O3. That’s a problem because the most frequent existing Al2O3 supplier, clay, may have to be greatly reduced or even eliminated (producing a recipe that does not suspend in water). The other baggage both materials bring is lots of SiO2, especially petalite. Thus, replacing lithium carbonate with petalite or spodumene is not really a material substitution—it is a glaze reformulation.

Crackle glazes are often thought of simply as recipes that somehow produce a crack pattern. However, crackle is a glaze/body fit phenomenon, not simply an intrinsic visual property of the glaze. They have very high levels of Na2O and/or K2O (collectively, KNaO). These two have the highest coefficients of thermal expansion, by far, of oxides commonly found in pottery glazes. Feldspars, and particularly nepheline syenite, can supply them in abundance.

Shown here is the 77E10A recipe, originally from Luke Lindoe. It is simply Nepheline Syenite and water (shown on three types of clay bodies). Of course, this won't suspend in water so special measures are needed to make it suitable as a dipping glaze or brushing glaze. Think of it as an on-ramp to understanding more about this type of glaze. 77E10A1 and 77E10A2 are improvements on this; both provide a path to develop and adapt it for your needs.

This slurry is 100% traditional Redart. This deep red color is a product of the high percentage of iron oxide in its chemical analysis. But that chemistry provides a good example of why using the classical ceramic rational-analysis method to derive a theoretical mineralogy can be misleading for an illitic clay (which this is).

The traditional calculation assumes that K2O and Na2O belong to feldspars, then assigns the remaining Al2O3 to kaolinite and the remaining SiO2 to free quartz. However, Redart is known to be an illitic sedimentary clay. And illite itself contains substantial K2O. That 4.1% K2O is a strong chemical confirmation of Redart containing a lot of illite/mica-type clay. The 1.6% MgO is another clue that some of the chemistry belongs to smectite minerals rather than discrete feldspar and MgO phases.

On the left I applied pure Ravenscrag slip, as a glaze, inside and out, using only a small brush. I did the same to the bowl on the right, using the G1947U transparent glaze. Both of H550 clay. We almost always use these as dipping glazes. But here I mix them as brushing glazes, adding 10g CMC gum powder to one liter of a water-reduced version of the slurries. Blender mixing makes it possible to mix in the powdered gum and tune water content for the best brushing experience. The gum slows down the drying speed dramatically so there is plenty of time to brush it into place (while the wheel is turning). The gum also greatly increases the cohesion, enabling pouring out of a pitcher in a long thin stream. In this firing I also glazed a leather hard 40-inch tall vase and a 35 lb bone-dry bowl using the same technique. The evenness of coverage was the best I have ever gotten (of any technique) on large sizes and shapes.

It might surprise you that handmade tile is often glazed using brushing. A glaze can be squirted onto a tile and spread with a large brush in seconds. This can be done on a passing conveyor or in batches on a table.