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Tony Hansen
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Chemistry plus physics. Maintain your recipes, test results, firing schedules, pictures, materials, projects, etc. Access your data from any connected device. Import desktop Insight data (and of other products). Group accounts for industry and education. Private accounts for potters. Get started.

Conquer the Glaze Dragon With Digitalfire Reference info and software

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Interactive glaze chemistry for the desktop. Free (no longer in development but still maintained, M1 Mac version now available). Download here or in the Files panel within your Insight-live.com account.


What people have said about Digitalfire

  • Thanks - your help has always been prompt and useful.
  • Thanks for the great resource Digitalfire is. I could not make our studio glaze without it.
  • I just want to thank you for this generous, helpful and very educational website.
  • Thank you for this article. I learned more about the science in this one article (What is Deflocculation) than I have in the last 40 years of classes and conversations. Truly enjoyed this.
  • When my group of potters are pressed to improve our glazes they say if the old way is not broken yet why don't you buy yourself some kind of a kit to play with new glazes and then we can make it for everyone. You got to be kidding I say to myself. Anyway, your website will help me help the group out of some old and boring glazes if I can see forward enough. Thanks for all this important info, I can't believe this website is here!
  • Everything you guys post on this page is materials science nerd gold.
  • Thank you for all the great work you have done and the tremendous contributions you have made to the ceramics community.
  • Your information is very professional and I would like to incorporate in and on going education blinder for our community studio.
  • First of all I'd like to congratulate you for the incredible source of information and Guidelines in your website. We are changing our fast-firing process (cold to cold in 4.5 hours) to a slow-firing process (cold to cold in 24.0 hours) and all our glaze formulas have lost their acid resistant characteristic, after dipping in 24 hrs at Ph1.3.
  • Nice to know you are out there to lend us a hand. You are very much appreciated by this potter and many more, I am sure.

What people have said about Insight-Live

  • THANK YOU SO VERY MUCH for your continuing contributions to the ceramic world! [Yes, all caps is shouting, intentionally so!] I've been following Digital Fire for about 25 years now. Many of those years passed with my studio packed in crates in storage. I now have leads on space to reopen. You've kept my passion alive through your postings.
  • Had quite quite a few problems learning to enter recipes.
  • You are brilliant .. You have provided so much info that is great. I have been a full time potter for 44 years and am still learning. Thank you so much for your generosity in sending this very pertinent information to me. It certainly has me thinking I should sign on to Digital Fire. Thanks again.
  • I have to say as the subject says i am completely blown away by the amount of valuable information I have just taken in over around 4 hours or reading through your vast content and watching your videos on youtube! I am now a big fan and will for sure sign up with an insight live account as soon as I can!
  • Thank you very much for publishing digitalfire.com - it's a wonderful resource and I've enormous respect for the enormous dedication you've put into it over the last 3 decades - thank you very much!
  • I'm a brand new "student" of glazes and clay bodies, and I have used your site as an incredible complete information source. Thanks for that.
  • Insight live is great...!
  • I wanted to let you know that I greatly appreciate all the knowledge you have shared with me over the years. Its made an enormous difference in the quality of my work.
  • I have learned alot from you.
  • I don't know who you are but you are 100% awesome. I didn't know anything about glazes and clays but then I stumbled upon your site and it is a gift to the world. I wanted to thank you.

Monthly Tech-Tip from Tony Hansen

I will send practical posts like these (from thousands I maintain). No ads or tracking. The first email will provide one-click unsubscribe. Signup is being email-bombed by bots. For now, please subscribe inside your insight-live.com account.


Blog

Technicians study the physics of Yixing clay

To determine the ideal firing temperature

The clay here is called jiani, it’s found in various layers along with other yixing clay (but not used for teapots). The translation of this video screen capture (below), provides a fascinating insight into how they judge the suitable temperature at which to fire. First, technicians measure the porosity and firing shrinkage over a range of temperatures, likely looking for a firing "sweet spot". Notice shrinkage reaches a maximum at 1100C, then drops off as the clay begins to expand. But this is not the only thing considered. Notice, in the comments, that they are also looking for "surface luster" (which is not found). They also comment about a "dull sound" and "crisp/clear sound" (so they must create a sounding vessel of some sort). They also break a fired piece and comment of the nature of the cross section, revealing something else interesting: The clay holds on to a dense cross section for 100C degrees after reaching maximum fired shrinkage.

Temp Shrinkage Porosity Visual & Physical Characteristics
1000°C 8.3% 7.7% Orange-yellow, dense cross-section, relatively dull sound, matte surface (no luster).
1100°C 16.1% 4.2% Deep purplish-red, dense cross-section, crisp/clear sound, matte surface (no luster).
1150°C 14.8% 3.9% Purplish-red with a hint of brown, dense cross-section, crisp/clear sound, matte surface (no luster).
1200°C 14.7% 3.0% Brownish-red, dense cross-section, crisp/clear sound, matte surface (no luster).
1250°C 10.9% 2.6% Brownish-red, iron-rich melt-holes on the surface, dense, crisp/clear sound, produces bloating/bubbles.
1300°C 3.5% 3.4% Brownish-red, iron-rich melt-holes on the surface, severe deformation, has a relatively large amount of bloating/bubbles.

Context: This terra cotta clay.., How to decide what.., Yixing Teapots

Friday 26th June 2026

Yixing craftswomen at work

The Yixing teapot craftsmen appear to break all the rules and yet produce impossibly delicate and symmetrical pieces. Hao-Tong Yan, one of those craftsmen, and I have been trying to understand the technical reasons for how this amazing craft is possible. It turns out not to be magic, but actually a highly evolved understanding of a very unusual material. Here are some of the things that we are coming to understand (which is making it possible to create a facsimile of the clay in North America).

-The clay is not highly plastic; the workability comes from surprising places.
-The clay has impossibly low water content, yet can be formed.
-Craftsmen flatten the clay with a mallet, instead of rolling it, yet it does not stick to the board.
-Sections are simply glued with slip, yet they hold.
-The clay burnishes, yet is not smooth.
-Fired ware is smooth, yet the soft clay appears sandy.
-The fired surface is glossy, yet there is no glaze.
-The fired clay appears super dense yet does have porosity.
-The Yixing ore can have the appearance of being like rocks, yet they make a workable clay body from it.

Context: Yixing Teapots

Thursday 25th June 2026

Forget the flowers

Too much environmental impact

Hundreds of bouquets of flowers will have a significant environmental impact. I sent one and if you already sent one, I will credit your Insight-live account for 4 years, just let me know. I have other things in mind, will let you know.

Saturday 20th June 2026

GoFundMe Stopped at 20K

https://www.gofundme.com/f/help-save-digitalfire

Wow. And to Dominic Legault, who set this up and stopped it. It is not the money; it is knowing that my work has been worth something to you. My friends and neighbors don't know what I do for a living. Now they do!

Maybe I should get a car! Just joking! I'll use it to better ensure the survival of Digitalfire. Laying the groundwork for that is primarily a technical challenge for me and people I can bring on board virtually. Here is the plan:

Geeky stuff starts here

It is a code-museum (because I started around 1982 using dBase II). That being said, about 5 years ago I converted Digitalfire to an API fronted database that endpoint code calls to create pages on the fly. This is coupled with a backend custom content management system that interacts directly with the database; thus, no pages are edited, only DB records. But a lot of old code is still there. Here are the current priorities:

  • The code is only partially on GitHub (required for team development and code analysis). I am refactoring it to adhere to PSR-4 coding standards (this is a rote process that I have been working on for about 6 months). As soon as I am ready, or before, I'll need help to write or improve the unit testing.
  • Document and publish the API to enable coders to create products that use the data from the API (e.g. machine translation). Explore refactoring in Python or JS/Typescript.
  • An MCP server, in Typescript or Python, to respond to queries from answer engines, thus supporting AEO.
  • Front the content management system in a secure way so that multiple people can start contributing and error checking. Convert to API access.

Other priorities that recent events indicate:

  • Implement a hashtagging system in the people database (for the newsletter) so that any who offer help can be classified and not forgotten.
  • Adopt Creative Commons licensing to enable students and teachers to quote and use without fear of copyright issues.
  • Document testimonials well to be able to demonstrate harm if the service is ever compromised.

As noted above, at the beginning of Covid, I redesigned Digitalfire as a client/server page generation system. An API, fronting the database, can run on one server while the page-generator can run on another server (by querying the API). There is a lot of caching. The content management system is custom-written for the information hierarchy; it runs on the same server as the API.

Saturday 20th June 2026

Resolution Achieved!

If you already sent, get 4 years Insight-live credit

I need goodwill with Plainsman. I know you are passionate about this whole affair in the past few days. I underestimated how much. Some were so passionate they have caused trauma with Plainsman staff, we must undo that. Having goodwill with the company I partnered with to make Digitalfire is so important and will make me so happy. We both "pulled the dragon's tail" over misunderstandings. Here is the biggest one: Digital Fire is not at risk and never was from Plainsman. I need goodwill, especially if you put staff under stress, and you can help me get it. My first idea was to fill their office with hundreds of bouquets of flowers, but now I realize that's too much enfironmental impact. I'll credit you 4 years of Insight-live if you already did.

Friday 19th June 2026

Please Stop!

Please, everyone stop bashing Plainsman. I never intended that. Thier staff is suffering under attack. They are really upset. So much of this is misunderstandings. We both pulled the tail of a dragon.

The message that I put up that Digitalfire would shut down on June 26 because I was unable to meet the demands in the lawyer’s ultimatum is what made me fearful and started the whole thing. I was deluged with messages I couldn’t hope to answer so I created a response and pasted it in. I texted that response to Plainsman as well so they knew what I was saying. I should have stated more strongly that this is not about bashing Plainsman. I am very sorry for that. They are better positioned than any other company in North America because they have their own clay deposits, I want to work with them not against them.

Friday 19th June 2026

1988 Insight logo reimagined by Gemini

The old logo is from the late 1980s and was used to promote Desktop Insight at trade shows and to advertise it in magazines and later on the early internet. It was done in Aldus Freehand, an early competitor to Adobe Illustrator. Vector graphic illustration was revolutionary at the time. Amazingly, many artists even today do not know what vector graphics is, they are still working with "pixel pusher" apps like Photoshop.

I asked Gemini how it made this, and it said: "I started with a blank canvas of random digital noise (a chaotic grid of pixels) and gradually refined that noise over multiple steps based on your prompt and the layout of your original image. There was not need for a vector stage; the smooth transitions, glowing embers, and soft gradients are baked right into the generation process from the very beginning."

Context: Here is what digitalfire.., Digitalfire Insight

Saturday 13th June 2026

Same body, same outside glaze.

But the inside transparent glaze is different

Glazing black clay bodies stained with manganese is just about impossible with typical transparent glazes. The glaze over-fluxes the clay surface and ruins the color. Worse, if it accelerates surface maturity, the body can blister or generate LOI gases that blister the glaze. How about transparent glazes over a black engobe instead? At least the body color is not lost. But the wrong transparent glaze can do what you see here (inside left).

These mugs are a buff stoneware, Plainsman M340. A black engobe was applied by pouring the inside and dipping the outside two-thirds of the way down.

Left: A L3954F black engobe was applied inside and upper exterior at leather hard. After firing to cone 6 using the PLC6DS schedule, G2926B—which is crystal clear on M340 itself—became completely clouded over the engobe because bubbles generated during firing remained trapped in the melt.

Right: The entire mug was dipped in GA6-B. The Alberta Slip particles and the melt characteristics of GA6-B promote bubble coalescence and escape, producing an exceptionally glossy jet-black surface over the same engobe.

Monday 8th June 2026

Here is what dipping engobes can do:

Go on even. In one coat. Stay put.

When you learn to make and use engobes correctly, they make magic possible. Here I am turning a dark rustic body into a smooth white one (rear mugs) and a white body into a dark one (front). The engobes have been applied at the leather-hard stage. That is the perfect time, the engobe and body are clay bodies, designed to fit each other; they dry together and fire together creating an inseparable bond.

Handles have been applied, and they have dried to stiff leather hard. Engobe was poured in, poured out, then the mugs were pressed, lip down, into it and extracted. No dwell time was needed. This dipping engobe is DIY thixotropic (not available commercially anywhere). That means I tuned it just before use, to just the right degree of gel (enough for it to drain to the right thickness, then gel just as the last few drops fall from the rim). Honestly, these are a beauty to behold at this stage, the silky, drip-free surface is just so perfect.

Context: L3954B, How stop dripping and.., Here s how I.., Why your supplier does.., Why your supplier does..

Monday 8th June 2026

Republishing of Digitalfire Content

I wish to express my gratitude to all the people and organizations around the world that have been republishing content on Digitalfire (most often with translation). They are mostly people who love ceramics and IT like me; on every continent. When people ask, I almost always agree; when they don’t it is still ok. To make things clearer I will put content under a licence to control use: Likely CC BY and ODC-BY. I feel gratitude that the pages are valued (so please don't hassle them for copyright infringement). Thank-you messages, often emotional, have arrived almost every day for many years. They come from individuals, but also large corporations, schools, organizations and even high-tech industries. Some work in the background, the mainstream or management unaware of their brilliance. I've gotten thousands of cups of virtual coffee and countless donations in the past few years. It is a little overwhelming! Some very exciting liaisons are forming with republishers; you will see them as outgoing links and added functionality at digitalfire.com.

Context: Digitalfire Reference Library

Sunday 7th June 2026



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