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| 2186 | 2187 | 2185 | 2184 | 2182 | 2183 | 2180 | 2178 | 2179 | 2176 | 2177 | 2172 | 2173 | 2174 | 2175 | 2171 | 2166 | 2167 | 2169 | 2170 | 2165 | 2156 | 2157 | 2158 | 2159 | 2161 | 2162 | 2164 | 2153 | 2154 | 2155 | 2151 | 2150 | 2148 | 2149 | 2142 | 2143 | 2144 | 2145 | 2146 | 2147 | 2140 | 2141 | 2138 | 2139 | 2136 | 2137 | 2135 | 2129 | 2130 | 2131 | 2132 | 2133 | 2134 | 2128 | 2127 | 2126 | 2125 | 2124 | 2121 | 2122 | 2123 | 2118 | 2117 | 2115 | 2116 | 2114 | 2113 | 2112 | 2111 | 2109 | 2108 | 2107 | 2106 | 2104 | 2105 | 2101 | 2102 | 2103 | 2099 | 2100 | 2096 | 2094 | 2095 | 2093 | 2092 | 2091 | 2089 | 2090 | 2088 | 2087 | 2086 | 2085 | 2084 | 2082 | 2083 | 2081 | 2078 | 2079 | 2080 | 2076 | 2077 | 2073 | 2074 | 2075 | 2071 | 2069 | 2066 | 2067 | 2068 | 2064 | 2060 | 2061 | 2062 | 2059 | 2057 | 2058 | 2052 | 2053 | 2054 | 2055 | 2056 | 2049 | 2050 | 2051 | 2048 | 2047 | 2046 | 2042 | 2043 | 2044 | 2045 | 2040 | 2039 | 2038 | 2036 | 2035 | 2029 | 2030 | 2031 | 2033 | 2034 | 2027 | 2024 | 2025 | 2026 | 2017 | 2018 | 2019 | 2020 | 2021 | 2022 | 2016 | 2015 | 2014 | 2013 | 2010 | 2011 | 2012 | 2008 | 2009 | 2007 | 2001 | 2002 | 2003 | 2004 | 2005 | 1993 | 1995 | 1998 | 2000 | 1990 | 1991 | 1987 | 1988 | 1986 | 1983 | 1984 | 1976 | 1977 | 1978 | 1979 | 1980 | 1981 | 1974 | 1975 | 1973 | 1972 | 1970 | 1968 | 1969 | 1967 | 1966 | 1965 | 1964 | 1962 | 1961 | 1959 | 1960 | 1955 | 1956 | 1957 | 1954 | 1952 | 1953 | 1950 | 1951 | 1948 | 1947 | 1946 | 1944 | 1945 | 1940 | 1941 | 1942 | 1943 | 1939 | 1934 | 1935 | 1936 | 1937 | 1938 | 1932 | 1933 | 1931 | 1930 | 1928 | 1927 | 1922 | 1923 | 1924 | 1925 | 1926 | 1916 | 1918 | 1919 | 1920 | 1921 | 1915 | 1914 | 1906 | 1907 | 1908 | 1909 | 1910 | 1911 | 1912 | 1913 | 1902 | 1904 | 1905 | 1895 | 1896 | 1897 | 1899 | 1900 | 1901 | 1891 | 1893 | 1894 | 1890 | 1888 | 1889 | 1887 | 1885 | 1882 | 1883 | 1884 | 1874 | 1875 | 1876 | 1877 | 1878 | 1879 | 1870 | 1871 | 1872 | 1873 | 1868 | 1867 | 1866 | 1865 | 1864 | 1858 | 1859 | 1860 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| 1489 | 1488 | 1487 | 1485 | 1484 | 1479 | 1481 | 1483 | 1621 | 1477 | 1476 | 1472 | 1473 | 1471 | 1470 | 1468 | 1469 | 1467 | 1454 | 1457 | 1458 | 1459 | 1460 | 1461 | 1462 | 1463 | 1452 | 1451 | 1446 | 1447 | 1448 | 1449 | 1450 | 1442 | 1443 | 1432 | 1435 | 1436 | 1437 | 1439 | 1396 | 1399 | 1401 | 1402 | 1403 | 1404 | 1405 | 1407 | 1408 | 1409 | 1410 | 1411 | 1412 | 1413 | 1414 | 1418 | 1419 | 1420 | 1421 | 1422 | 1423 | 1424 | 1425 | 1426 | 1427 | 1429 | 1430 | 1341 | 1342 | 1343 | 1344 | 1391 | 1392 | 1393 | 1394 | 1339 | 1340 | 1337 | 1329 | 1330 | 1331 | 1332 | 1333 | 1335 | 1328 | 1327 | 1321 | 1322 | 1323 | 1324 | 1325 | 1320 | 1301 | 1302 | 1303 | 1304 | 1305 | 1306 | 1307 | 1308 | 1309 | 1310 | 1311 | 1312 | 1313 | 1314 | 1315 | 1297 | 1298 | 1299 | 1300 | 1291 | 1292 | 1293 | 1295 | 1296 | 1290 | 1280 | 1281 | 1282 | 1285 | 1286 | 1287 | 1279 | 1276 | 1277 | 1278 | 1275 | 1264 | 1265 | 1266 | 1268 | 1269 | 1270 | 1271 | 1272 | 1273 | 1261 | 1262 | 1259 | 1260 | 1257 | 1258 | 1255 | 1254 | 1252 | 1250 | 1249 | 1247 | 1243 | 1244 | 1245 | 1246 | 1241 | 1242 | 1240 | 1238 | 1239 | 1237 | 1236 | 1235 | 1231 | 1232 | 1233 | 1234 | 1228 | 1229 | 1230 | 1224 | 1225 | 1226 | 1223 | 1220 | 1221 | 1222 | 1215 | 1216 | 1217 | 1218 | 1211 | 1212 | 1213 | 1214 | 1209 | 1210 | 1208 | 1202 | 1204 | 1205 | 1206 | 1200 | 1201 | 1199 | 1196 | 1198 | 1192 | 1193 | 1189 | 1190 | 1191 | 1185 | 1178 | 1179 | 1182 | 1184 | 1166 | 1167 | 1168 | 1169 | 1171 | 1173 | 1174 | 1164 | 1163 | 1153 | 1154 | 1155 | 1156 | 1157 | 1158 | 1159 | 1160 | 1161 | 1151 | 1152 | 1147 | 1148 | 1149 | 1146 | 1142 | 1143 | 1144 | 1145 | 1138 | 1139 | 1140 | 1136 | 1133 | 1134 | 1135 | 1132 | 629 | 1130 | 1131 | 1129 | 1123 | 1124 | 1125 | 1126 | 1127 | 1128 | 1122 | 1121 | 1120 | 1119 | 1116 | 1117 | 1118 | 1115 | 1114 | 1108 | 1109 | 1111 | 1112 | 1113 | 1107 | 1106 | 1099 | 1100 | 1101 | 1102 | 1103 | 1098 | 1094 | 1095 | 1097 | 1093 | 1091 | 1092 | 1089 | 1090 | 1088 | 1085 | 1086 | 1081 | 1082 | 1078 | 1079 | 1080 | 1076 | 1077 | 1075 | 1074 | 743 | 1072 | 1073 | 1070 | 1071 | 1069 | 1068 | 1067 | 1057 | 1058 | 1059 | 1060 | 1061 | 1062 | 1063 | 1064 | 1065 | 1066 | 1055 | 730 | 1047 | 1048 | 1049 | 1050 | 1051 | 1052 | 1053 | 1042 | 1043 | 1044 | 1045 | 1046 | 1036 | 1037 | 1038 | 1039 | 1040 | 1041 | 1034 | 1035 | 910 | 1032 | 935 | 1030 | 1031 | 1026 | 1027 | 1028 | 1029 | 1024 | 1025 | 1023 | 1021 | 1022 | 1018 | 1019 | 1020 | 1017 | 684 | 1016 | 1015 | 890 | 1014 | 1011 | 1012 | 1013 | 1010 | 1009 | 1008 | 1007 | 660 | 1006 | 690 | 1005 | 1002 | 1003 | 997 | 999 | 1000 | 1001 | 996 | 995 | 994 | 987 | 988 | 989 | 990 | 991 | 992 | 984 | 985 | 986 | 431 | 983 | 982 | 979 | 980 | 981 | 961 | 977 | 978 | 975 | 976 | 972 | 974 | 969 | 970 | 971 | 968 | 911 | 967 | 817 | 850 | 853 | 658 | 659 | 439 | 966 | 964 | 962 | 963 | 960 | 958 | 959 | 957 | 954 | 955 | 956 | 952 | 953 | 949 | 950 | 951 | 947 | 948 | 946 | 945 | 944 | 943 | 942 | 941 | 938 | 936 | 937 | 934 | 931 | 932 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The demise of USG plasters!

If true, this is seismic for ceramics.

The ceramic industry depends on some surprisingly specialized materials made by very few companies. When one of those companies exits the market, we need to notice. Consider how much of ceramics depends on plaster: slip casting of pottery and sanitaryware, jiggering, RAM pressing, mold making and countless studio processes. Yet plaster is so inexpensive and familiar that we tend to forget how technologically specialized—and indispensable—it actually is. USG #1 Pottery Plaster has been an industry standard for generations.

The Bad News

USG is closing its historic Southard, Oklahoma gypsum operation, apparently ending production of a wide range or specialty plasters including #1 Pottery Plaster, Hydro-Stone, Ultracal, Hydrocal, Puritan. This is a potentially seismic event for ceramics.

There is Hope

The core mineral in wallboard and pottery plaster is calcium sulfate hemihydrate. Historically, some gypsum plants produced both wallboard stucco and pottery plaster from the same gypsum source, separating the streams after calcination and tailoring each to its intended application. So maybe USG could make No. 1 Pottery Plaster at one of its wallboard plants. Unless there is something unique about the Southard process or the raw gypsum or reports of them "ceasing all industrial plaster operations" are accurate.

There is an Alternative

Fortunately, there is another major North American producer: Georgia-Pacific. Its K-59 Pottery Plaster is a remarkably close counterpart to USG #1, having essentially the same normal water/plaster ratio and density, with similar strength and expansion. Without products like these from Georgia-Pacific, the USG withdrawal could have been a genuine supply-chain earthquake for ceramics. Instead, it should be a wake-up call.

Cautious Optimism

Georgia-Pacific has a long-established Industrial Plasters division with dedicated sales managers covering both the U.S. and Canada. GP already manufacture pottery and tooling plasters, ceramics is one of the industries they explicitly target. If they decide to embrace the opportunity, they would become the primary North American supplier of specialty ceramic plasters. The biggest uncertainty is whether they can produce enough to replace what USG has historically supplied. And whether ceramic suppliers will begin stocking much larger inventories.

Related Pictures

Rising prices are putting potters at a crossroads:

DIY and documented testing are your insurance

Generated at Gemini by submitting the text of this post

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The ceramic materials we depend on are no longer commodities we can assume will always be cheap and available. Lithium materials can suddenly multiply in price. Cobalt colorants can double. A familiar plaster can disappear. Zircon and stains can jump with global mineral markets. Products made from these (e.g. glazes, underglazes) follow suit. And freight can make even inexpensive clay expensive.

The answer is not to stockpile everything—it is to learn how to adapt. A potter who tests, documents and understands materials can reduce cobalt, replace lithium, qualify a new plaster, reformulate around a discontinued feldspar, make better use of a local clay, and even make his/her own glaze and underglaze. Accumulated knowledge from ongoing testing becomes insulation against both inflation and disruption. Think of your test records as a savings account. Every melt test, firing schedule, recipe adjustment, clay test and photograph is a small deposit. When supply problems or price increases arrive, years of organized observations suddenly become very valuable, giving your choices and options others don't have.

Links

Materials	Plaster An indispensable material in ceramics, slip casting, sanitaryware, jiggering, RAM pressing, mold making and countless studio processes.
Projects	Beer Bottle Master Mold via 3D Printing A project that took several years of failures and blind allies and is finally coming together - so much simpler than expected!

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