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Two black cone 6 glazes recipes. One leaches metals. Why?

We tested susceptibility to leaching of a stained glaze (top two) and another colored with raw metal oxides (bottom two) using the GLLE test (they were left overnight in vinegar and lemon juice). All the samples were fired using the C6DHSC firing schedule. The top two are G3914A (GA6-B Alberta Slip base with an addition of only 4% Mason 6600 black stain). There is no sign of leaching (Drano and bleach likewise did not affect it). The bottom two are G2926B transparent with 10% manganese dioxide and 5% copper oxide added (a common way to get black). The G2926B transparent base is proven, its surface shows no signs of gloss-loss in any testing we have done. But with manganese and copper added it is a very different story. Not only was this not nearly as black, but the vinegar and lemon juice matted and blued the top sections. Obviously, a ceramic stain added to the Alberta Slip GA6-B base is a far better way to make a leach-resistant black. Is it better than adding the black stain to G2926B? Yes, because far less is needed since the GA6-B base already has plenty of pigmentation.

Black-glazed sample tiles showing leaching

Related Pictures

Two methods to make your own low SG brushing glaze.


500ml jar of brushing glaze

Dipping glaze applies and dries in seconds. Brushing glazes dry slowly and dry hard. Brushing glazes simply have gum in the recipe, dipping glazes typically do not. This is the Alberta Slip cone 6 base, made jet black with 4% black ceramic stain (our code G3914A). We normally mix this as a dipping glaze but I have made a 500ml jar of low SG brushing version using both of the following methods. These methods will work for almost any glaze recipe (for those having exceptionally high clay content less Veegum is needed).

1) Shake together, in a plastic bag, 340g of mixed glaze powder with 5g of Veegum and 5g of CMC gum. Add that to 440g of water in a kitchen blender and mix on high speed until it gels (the gums resist mixing so the highest speed for at least 30 seconds is needed to prevent lumps).

2) Take 680g of dipping glaze (assuming it is about 50:50 water:powder you get 340g of dry), put that in the blender with another 80g of water and proceed as in method 1. Less total water is being used because the dipping glaze might not be exactly 50:50 water:powder. During mixing, if it gels too much add the extra 20g of water.

Commercial glazes on decorative surfaces, your own on food surfaces


These cone 6 porcelain mugs are hybrid. Three coats of a commercial glaze painted on outside (Amaco PC-30) and my own liner glaze, G2926B, poured in and out on the inside. When commercial glazes (made by one company) fit a stoneware or porcelain (made by another company) it is by accident, neither company designed for the other! For inside food surfaces make or mix a liner glaze already proven to fit your clay body, one that sanity-checks well (as a dipping glaze or a brushing glaze). In your own recipes you can use quality materials that you know deliver no toxic compounds to the glass and that are proportioned to deliver a balanced chemistry.

Why would I use a heavily pigmented black glaze on a food surface?


Two mugs, black glaze on the inside, red glaze on the outside

These are actually two different cone 6 base glazes to which I add a black stain. I trust them because I formulated and perfected them myself: G2926B clear and GA6-B Alberta Slip base. They are durable, fit my clay bodies, melt well yet can host a stain without loss of gloss. I even know the chemistry, both have plenty of SiO2 and Al2O3, that is a hallmark of durability. I fired these using the PLC6DS schedule. I add 5% black stain to the former and 4% to the latter, both yield a jet-black. The GA6-B requires ball milling. Stains are inherently much safer to use than raw metal oxide colorants because they are sintered as colorant/stabilizer blends. And much less is needed. Contrast that with raw metal oxides, it is common to find black recipes containing up to 15% of blends of nickel, cobalt, iron and manganese! At times the manganese alone can be 8% or more! So, I feel relatively safe using these coloured glazes on a surface that will be exposed to hot and acidic liquids.

Alberta Slip based black passed all four leaching tests


Four black-glazed test tiles

This is the G3914A recipe on Plainsman M340 test tiles. They were fired at cone 04 using the PLC6DS schedule. We tested them in four different caustic liquids (using the GLLE test), there is no sign of leaching on any of them. This recipe contains only 4% black stain, that is enough to stain the base GA6-B glaze to a jet black. The surface has a unique iridescence not found in any other glossy black we have used.

Links

Articles Are Your Glazes Food Safe or are They Leachable?
Many potters do not think about leaching, but times are changing. What is the chemistry of stability? There are simple ways to check for leaching, and fix crazing.
Articles Is Your Fired Ware Safe?
Glazed ware can be a safety hazard to end users because it may leach metals into food and drink, it could harbor bacteria and it could flake of in knife-edged pieces.
Tests Glaze Leaching Test
Simple tests to evaluate the stability of a ceramic or pottery glaze against leaching metals in food or drink.

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