Some simple equipment is all you need. You can do practical tests to characterize a clay in your own studio or workshop. You need a gram scale (accurate to 0.01g) and set of calipers (check Amazon.com). Some metal sieves (search "Tyler Sieves" on Ebay). A stamp to mark samples with code and specimen numbers. A plaster table or slab. A propeller mixer. And, of course, a test kiln. And you need a place to put, and learn from, all the measurement data collected. An account at insight-live.com is perfect.
It is adjusted so the shaft is at an angle (rather than straight up and down) to pull less air bubbles into the slurry. It can mix up to 5 gallons of viscous glaze or body slurry. The motor is very powerful enabling the mixing of low water content slurries (this means that amounts of less than about 2 gallons of slurry can splatter quite a bit). The 1/2 inch shaft is 22 inches long and the propeller is mounted up from the end of the shaft.
This is a heavy-duty unit, home made, with a 1/3 hp motor. It that can handle 5 gallons of high density suspension glaze or body slurry.
If you are at all serious about testing glazes and clay bodies, you need one of these. There are other methods, but nothing else comes close to this. It is the most valuable and frequently used tool in any ceramic bodies and glazes testing lab or classroom. These are expensive new, this Lightnin 1/20 hp variable speed cost more than $1000 many years ago, now it could be $4000! But you can get them used on ebay.com. I adapted a mount (to give it vertical adjustment) from a hardware store. Propellers are also expensive, but you can design and 3D print them yourself or have them printed at a place like shapeways.com.
URLs |
https://insight-live.com/insight/help/It+Starts+With+a+Lump+of+Clay-433.html
It Starts With a Lump of Clay: How to Assess a Native Clay |
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Glossary |
Native Clay
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Glossary |
Characterization
In ceramics, this normally refers to the process of doing physical or chemical testing on a raw material to accurately describe it in terms of similar ones. |
Glossary |
Physical Testing
In ceramics, glazes and bodies have a chemistry, a mineralogy and a physical presence. All of these need to be understood to adjust and fix issues. |
Glossary |
Clay body
A term used by potters and in the ceramic industry. It refers to the earthenware, stoneware or porcelain that forms the piece (as opposed to the engobe and covering glaze). |
Glossary |
Insight-Live
A database website where potters and ceramic technician account holders enter their recipes, materials, pictures, test procedures, firing schedules, etc. |
Tests | Sieve Analysis 35-325 Wet |
Tests | Shrinkage/Absorption Test |
Tests | Drying Factor |
Articles |
How to Find and Test Your Own Native Clays
Some of the key tests needed to really understand what a clay is and what it can be used for can be done with inexpensive equipment and simple procedures. These practical tests can give you a better picture than a data sheet full of numbers. |