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Finished cast v1 stoneware beer bottles

The center bottle is a standard glass one, the other two are ceramic, cast out of the version 1 plaster mold. The stopper fits perfectly. The clay is Plainsman M370 + 10% raw umber, it fires black. The glaze is GA6-B. They were fired using the C6DHSC firing schedule. The slightly larger size will enable inserts at the bases to inlay a logo or other info. These bottles are a testament to how 3D printing and 3D design now make it possible for even casual potters to make pieces never before practical or even possible.

Cast ceramic beer bottles

Related Pictures

Slip cast leather-hard full-sized beer bottle


Slip cast beer bottle

This is a black buring porcelain (it has 10% raw umber), the L4768D recipe (I also use a red burning one, the L4558A recipe). As a starting point I use water/Darvan proptions outlined in the "Casting Recipe" section of the M370 data sheet. This piece is leather hard, just out of the mold. By the time it is fired it will be 10% smaller and will match the glass one on the right. The pads are positioned firmly and correctly for the swing-top stoppers. These are presenting few problems, I am making bottles by the dozen (from multiple molds). The narrow neck causes issues for fast-casting clays if drained too quickly - inverted draining creates suction that can pull the soft walls away from the plaster. I made a large 3D printed pour spout to provide a reservoir to accommodate the fact that the slurry level drops during casting, that turned out to be a double benefit because it acting as a gauge of when the drain.

Ceramic beer bottles with iron red glaze


Iron glaze beer bottles

This is G3948A iron red glaze fired using the C6DHSC schedule. The casting body is L4768D, a fast-casting mix made using Opticast kaolin, nepheline syenite, silica and raw umber. It fires almost black and is highly vitreous and strong. The inside glaze is the GA6-B base Alberta Slip super gloss functional. These are part of a project where we are documenting step-by-step how to make the mold and casting slip.

Links

Projects Beer Bottle Master Mold via 3D Printing
A project that took several years of failures and blind allies and is finally coming together - so much simpler than expected!

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