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Of all the pieces I make, ones like these mean the most to me. To make this mug I slake and slurry up raw lump Plainsman MNS clay and process it through a 325 mesh vibrating sieve. This natural porcelain vitrifies to zero porosity at cone 6, yielding incredibly strong ware. I make these outside and inside glazes, GA6-C and GA6-B, from clays we mine in Montana and Alberta. Using glaze chemistry I can maximize the clay percentage to more than 70% of the recipe (for firing at 2200F).
During a 6 week of mining in 2018 in Ravenscrag, Saskatchewan we extracted marine sediment layers of the late Cretaceous period. The center portion of the "B layer", as we call it, is so fine that it may have been wind-transported (impossibly smooth, like a body that is pure terra sigillata)! The feldspar and silica are built-in, producing the glassiest body surface I have ever seen, starting at cone 4 and lasting to cone 8. Despite this, pieces are not warping in the firings! I have not glazed the outside of this mug for demo purposes. I got away with it this time because the Ravenscrag clear glaze GR6-A is very compatible (the thermal expansion is high enough to avoid glaze compression issues and low enough not to craze). With other less compatible glazes these mugs cracked when I poured in hot coffee. To make this body I am slurrying it up as a slip and processing it to 325 mesh (using a vibrating sieve).
This is made from 100% of a natural clay (3B) from the Whitemud formation in Ravenscrag, Saskatchewan. To make this body, which I call MNP, I slake and slurry up the raw clay lumps, sieve it to 200 mesh and then dewater on a plaster table. I rolled the plastic clay into a thin layer, cut it into a cross-shape using a 3D printed cookie-cutter, drape-molded it over a plaster form and then slip-joined the seams. It fires very dense and strong (to zero porosity like glass!). It holds together well and joins well with its own slip. Although not super plastic, it is smooth and fine-grained like a commercial porcelain body. I add 1-2% bentonite to make it more plastic when needed. It can be rolled extremely thin and yet does not warp in the firing! This mug has a weight-to-volume ratio of 2.08 (the weight of water it will hold compared to its own weight).
The outside glaze is G2934Y black. I use the C6DHSC slow cool firing schedule to get this degree of matteness in the black. The body is the natural MNP (Mother Nature's Porcelain), it vitrifies to zero porosity around cone 4 (yet is stable to cone 8). At cone 6 it produces incredibly strong ware and works well with these two glazes. The inside liner glaze is GA6-B (made using real Albany Slip rather than Alberta Slip). Although the melt characteristics of these two glazes are so different they can be applied to meet in a perfect line at the rims of pieces. Read and watch our liner glazing step-by-step and liner glazing video for details on how to do this.
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