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Is this what pottery has come to?

Brightly colored commercial brushing glazes

There is undeniable appeal to the bright colors of many commercial glazes. While nobody is recommending abandoning them and going all-in on DIY, there is an appeal to having more control. If you are a potter, hobbyist or small manufacturer, consider: Do we really want customers eating and drinking from these kinds of glazes? This type of ware is often crazed (runny glazes do that, especially on bodies they were not designed to fit). These are also prime candidates for leaching the high percentages of the heavy metals they contain. And all those layers running and pooling on the insides can make pieces into glaze compression time bombs. For food surfaces, the glaze manufacturers actually want us using their recommended balanced, lightly colored products. Good news! These base recipes are also the easiest to make yourself. When did we get intimidated about mixing our own glazes anyway? No one has to go full mad-scientist on DIY here. Research the common ingredients your supplier offers. Use recipes that pass a sanity test. Bea saavy consumer - these colored products are very expensive and using them only on the outsides will cut your costs in half. Learn to add pigments to your base recipes and save even more. Then learn to make and use dipping glazes (not dripping glazes) and save time also.

Context: Where do I start.., The color Good The.., Digitalfire Podcast Nov 2..

Tuesday 3rd December 2024

The color? Good. The liner glaze? Safer. The crazing? Weakens the piece.

A crazing brightly colored mug

Color like this, from commercial brushing glazes, has become so trendy that multiple problems associated with it are being ignored by potters and hobbyists at cone 6. First, crazing (this network of fine cracks): When people use dense-burning bodies, ware doesn't leak, so it is deemed to be OK. When ware is made using stoneware clays having higher porosities, and it leaks, the clay bodies are blamed. And the poor strength resulting from the crazing is also blamed on the clay. However, this potter has done two right things:
1. Using an iron-stained honey glaze on the inside (e.g. GA6-B). It does not, cannot, leach heavy metals. Many are misinterpreting the ASTM D-4236 label on glaze jars and using intense heavy metal colored glazes on food surfaces!
2. The honey glaze inside does not craze so the mug does not leak even though the body has a higher porosity than the supposed vitrification magic number of <0.5%.
The bottom line: Use glazes that don't craze, DIY ones if possible or necessary, don't use really bright colors on food surfaces.

Dec 6: I first posted this Dec 1. I have been waiting since then for someone to notice this was AI-generated! I did this for obvious an reason: I cannot take a real piece and criticize the maker for these problems. AI gave me this as representative of what I see everywhere on social, better than any isolated piece from one potter. Yes, AI photos are less authentic than DIY, so are pieces made in isolation of awareness of the critical design and safety flaws outlined here. I am recommending a solution. I have gotten many emails in appreciation for this.

Context: Is this what pottery.., ASTM D-4236 - Standard.., Commercial hobby brushing glazes..

Sunday 1st December 2024

Can a decal firing melt a glaze? Yes!

Decal firing pits the glaze

Typical zero-boron high-temperature glazes will not soften in a 1500F decal firing. But low-temperature glazes will (especially those high in boron). Even middle-temperature ones, especially those having significant B2O3, can soften. G3806C (right), for example, is reactive and fluid, it certainly will. Even G2926B, which has high Al2O3 and SiO2, has tiny pits (because of the amount of B2O3 in contains). In serious cases, they can bubble like the mug on the right. What happened to this one? Steam. It was in use and had been absorbing water in the months since it was first glaze-fired at cone 03. The one on the left was not used, but it did have some time to absorb water from the air, it is showing tiny pits in the surface. Even if moisture is not present, on refire low fire bodies continue to generate gases of decomposition that affect glazes. Each decal manufacturer has a recommended firing temperature, that is for their decals, not your glaze.

Context: Ceramic Decals, Borate, Glaze Pinholes, Pitting

Saturday 23rd November 2024

The outside glaze has a fining agent that clears the bubble clouds

A bubble clouding transparent glaze

This is a buff stoneware body, Plainsman M340. A L3954F black engobe was applied inside and upper outside at leather hard. The piece was fired at cone 6 using the PLC6DS schedule. The inside, totally clouded glaze is G2926B. Outside is GA6-B Alberta Slip amber transparent. Normally this inside glaze is crystal-clear on other bodies (and on this one without the black engobe). Clearly, the black stain in the engobe is generating tiny gas bubbles at the exact wrong time during the firing and the melt is unable to pass them. The outside glaze on on the same engobe, but the GA6-B glaze is demonstrating its ability to clear the micro-bubble clouding. It contains a lot of Alberta Slip, a material that is not finely ground like others. Particles across the range from 60-200 mesh are present, some of them appear to be acting as a fining agent to clear the bubbles.

Context: Thick application clouds a.., Fining Agent, Clouding in Ceramic Glazes..

Wednesday 20th November 2024

Glow in the dark glazes

Glow in the dark glazes, make your own

While these are available as commercial products you may want to mix your own to get maximum flexibility in surface character and color intensity. The key is phosphorescent pigments added to a transparent base recipe. The pigments are often made from strontium aluminate doped with rare earth elements like europium and dysprosium. This eBay search reveals they are readily available (using the search 'strontium aluminate glow powder'). While expensive, they are much less so than materials like cobalt oxide or lithium carbonate. These pigments are known for their long-lasting glow compared to older zinc sulfide-based products. It would be best to start at low temperatures, cone 04-06. Consider trying the G1916Q glaze base recipe first (then G3879, if you can get the frit). The Q recipe is temperature, thermal expansion and gloss adjustable (using different frits and frit mixtures). A common starting point is 10-20% pigment by weight.

Context: G1916Q

Monday 18th November 2024

Gold decal on a gunmetal matte black glaze

Black mug with gold flower

This is a cone 6 porcelain mug with G2934 matte glaze (with 6% black stain added). We get this satin matte effect in our test kilns using the PLC6DS schedule. Larger kilns cool slower so this glaze turns out too matte in them, we deal with that by increasing the percentage of glossy base (this is a 15:85 blend of G2926B glossy and G2934 matte). The gold decal is from Sanbao Studio. On the left, it has just been applied, other than the glossy finish revealing its location, no gold design is visible. But, after the decal firing, using the MDDCL schedule, we get the result on the right.

The G2934 base matte recipe is good for decals because it has a very low B2O3 content (unlike high boron glazes that can begin to melt very early, even in a decal firing, and alter their degree of matteness or even produce tiny pinholes or blisters). G2934 can tolerate some high-boron G2926B glossy, enough to de-matte it, and still work well with decals.

Context: Ceramic Decals

Monday 18th November 2024

A cone 10R blood red - without copper but with risk

Blood red at cone 10R without copper

This is G1947U clear glaze with 8% Mason 6021 encapsulated red stain added. The body is P700, a Grolleg kaolin porcelain. The one on the right, having significantly reduced clouding within, has one tiny addition: 2% Zircopax. It is acting as a micro-bubble fining agent, producing a brighter color and smoother surface. But there is a possible problem: These stains are not recommended for use above 2300F. Even though the color is very good, cone 10 is just on the edge of the limit temperature, so suitability for food surfaces would require careful testing for leaching cadmium.

Context: Mason 6021 Red Stain, G1947U, Mason Color Reference Guide.., Copper Red, Fining Agent

Saturday 16th November 2024

Crawling glaze on the convex edges of sanitaryware

crawling glaze on sanitaryware

Sanitaryware glazes are high in zircon, thus a stiff glaze melt is a part of their very nature. That means glaze crawling is a part of their nature! And, preventing it is a major effort by producers. Crawling most commonly happens inside acute contour changes (that thicken the layer), but crawl points can even occur on relatively flat surfaces. However, this time it appears on the outside of an abrupt curve. Factors that can cause crawling can compound on corners. During drying, soluble salts and binders in the clay tend to concentrate at edges and corners - these can affect glaze laydown (especially its thickness and adhesion). The slip casting process favours the concentration of the finest clay particles at the mold face, but corners see the most surface disruption during cleaning and tooling at the leather hard stage (which can expose coarser particles below the surface). Glazes containing clay must shrink somewhat during drying, a corner like this will be the first place a crack appears (and thus a crawl), especially if adhesion is not as good.

Context: Crawling on sanitary ware.., Crawling

Tuesday 12th November 2024

A step to prevent cracking at handle-joins on thrown mugs

Drying cracks are opportunistic, especially in highly plastic or fine-particled clays. They like to initiate inside sharp acute angles. The sharper the angle the greater the chance of crack. By doing this procedure before the clay gets too stiff (in the leather-hard stage) you will deny a crack a place to start. Of course, even drying is still important, the water content of a handle should now be allowed to get too far ahead of that of the main body of the mug at any time. In the pictures on the right, two tools are being used to compress and round the angle at which the handle meets the wall of the mug.

Context: Worst case scenario for.., Drying Crack

Monday 11th November 2024

Craft store selling traditional terra cotta ware in Mexico 2020

Lead glaze terra cotta for sale in Mexico

This ware is used all over the city by street-side restaurants and food vendors. And routinely used in the house. It is all lead-glazed. That glaze does not craze and thus seals the otherwise porous surface against bacterial growth. They all know to handle it with care to minimize breakage. Surfaces and edges are rough, it is poorly finished but most people value the tradition enough to not even notice. Of course factory-made ware is much stronger and more functional, and cheaper. But at meals and occasions many seek opportunities to use this at the table and show it off to their friends.

Context: Make pottery in Mexico.., Is Mexican Terra-cotta pottery.., Can terra cotta ware.., Terra Cotta, Lead in Ceramic Glazes..

Monday 11th November 2024

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