Monthly Tech-Tip from Tony HansenI will send practical posts like these (from thousands I maintain). No ads or tracking. We are troubleshooting the confirm email, for now you will be subscribed immediately (the first monthly email will provide one-click unsubscribe). Blog3D Printed Banding WheelAvailable on the Downloads page ![]() The least expensive Shimpo banding wheel right now is $155. So I 3D printed my own as a test (this marvellous idea came from Crystal Bennett). The middle section is designed to fit inside the upper. To make it heavy, turn over the upper section, fill it to the brim with plaster, then press in the middle section until the plaster comes out of the holes (then weight it down till the plaster sets). The base is hollow, so it can be filled with plaster too. A standard 17x40x12mm roller bearing (available for $5 at the time of writing), it fits tightly into the recess in the middle section (and the base stem fits tightly inside of that). The resultant turntable turns super smoothly and rotates remarkably true. This drawing is parametric, so the dimensions can be adjusted easily. The size of the bearing that it will accommodate is also adjustable. Context: Convert a Filament Spool.. Thursday 22nd May 2025 Glaze is lifting part of the body![]() These glazes have not just crazed or shivered, they have pulled part of the body with them. What can generate forces great enough to create failures between glaze and body like this? Differential thermal expansion. Consider: Context: Co-efficient of Thermal Expansion.., Glaze fit Sunday 18th May 2025 Here is What Processing a Clay Can Do![]() The clay is Plainsman 3B. Context: Make your own sieve.. Friday 16th May 2025 Meet two glazes at the rim using wax emulsion. Why? How?![]() Reactive glazes (melt-mobile, crystallizing or heavily pigmented) are the least suitable for food surfaces because they have the potential to leach metals. Liner glazing ware is an excellent way to deal with this problem. Not only does this approach improve functionality but it can be aesthetically pleasing and practical in production. Context: Wax Emulsion, A functional matte liner.., Gunmetal black mug demos.., G2926B cone 6 transparent.., Liner Glazing a porcelain.., This GA6-B glaze is.., Commercial glazes on decorative.., Food Safe, Liner Glaze, Liner Glazing Friday 16th May 2025 What is the best 3D mechanical design software for ceramics in 2025?![]() CAD software and 3D printing are a potential revolution in vessel mold-making for ceramics (3D modelling is another topic). But there are two big problems: There is no way a potter, hobbyist or even small manufacturer can afford the typical software cost. While it is true most have free or low-cost trial or hobby versions, the strings attached are deal breakers. The second problem is the complexity of learning - that can be a bigger obstacle than cost. Context: Getting a consultant on.., CAD tools vs modelling.., AstoCAD parametric CAD is.., FreeCAD parametric CAD software.., Shapr 3D Parametric CAD.., OnShape parametric cloud-native CAD.., SOLIDWORKS for Makers, Fusion 36 Parametric 3D.., 3D Modeling, 3D-Printing, 3D Design Wednesday 14th May 2025 3D-printed Mold for Giffin JiggerAvailable on the Downloads page ![]() This jigger mold-making method features a hybrid plaster form of the outside profile attached to a 3D-printed clamping baseplate. Clamp-on rails enable easy setup and extraction for mold production. Here are the steps: Context: v2 DIY Jiggering is.., Jigger wheel aluminum cuphead.., Using a Giffin Grip.. Tuesday 13th May 2025 Ceramic Oxide Periodic TablePretty well all common traditional ceramic base glazes are made from less than a dozen elements (plus oxygen). Go to the full picture of this table and click or tap each of the oxides to learn more (on its page at digitalfire.com). When materials melt, they decompose, sourcing these elements in oxide form. The kiln builds the glaze from them, it does not care what material sources what oxide (assuming, of course, that all materials do melt or dissolve completely into the melt to release those oxides). Each of these oxides contributes specific properties to the glass. So, you can look at a formula and make a good prediction of the properties of the fired glaze. And know what specific oxide to increase or decrease to move a property in a given direction (e.g. melting behavior, hardness, durability, thermal expansion, color, gloss, crystallization). And know about how they interact (affecting each other). This is powerful. A lot of ceramic materials are available, hundreds - that is complicated when individual materials source multiple oxides. Viewing a glaze as a simple unity formula of ceramic oxides is just simpler. Context: KNaO, Li2O, ZnO, Na2O, MgO, SrO, ZrO, MnO, MnO2, V2O5, CrO3, Fe2O3, FeO, NiO, ZrO2, TiO2, SiO2, PbO, Al2O3, B2O3, BaO, Bi2O3, CaO, CoO, Cr2O3, Cu2O, CuO, SnO2, Changing Our View of.., Understanding Ceramic Oxides, Glaze Chemistry Basics -.., Ceramic Oxide, Oxide Formula, Glaze Chemistry, Decomposition, Oxides Thursday 8th May 2025 Niko Leung uses "wild clays" from construction sites in Hong Kong![]() Niko is trained as a product designer so the science and physics of clays and firing require lots of self-learning. She is "salvaging" red burning stoneware materials and hand building these large brick forms for firing between cone 7-8. Drying and firing such shapes without cracking is very demanding. For drying the blocks evenly she made a drying cabinet and put a hot fan to blow in warm air, maintaining an interior temperature of 45C (with high humidity). She puts the blocks on a piece of flat tile and covers them with a cloth to further assist in bringing away the moisture. She is able to fire the pieces on the third day after they have been in the drying tent for 2 days. The drying tent is an idea from the EKWC (European Ceramic Work Centre), these are often used for drying sculptures. Her firing schedule is 80C/hr to 140 with a 1-hour hold, 85C/hr to 650 with a 5-minute hold, 150C/hr to 1130 with a 30-minute hold, 60C/hr to 1230 with a 15-minute hold, 500C/hr to 1130 with a 30-minute hold, 83C/hr to 760. Context: Niko Leung finding and.., Native Clay Wednesday 7th May 2025 v9 Hybrid 3D-Printed/Plaster Case Mold![]() At v7 I adopted a hybrid plaster/PLA approach, enabling a smooth working surface. This involved the use of threaded anchors to hold the back-plate to the model. v8 was the discovery of how to use tsplines in Fusion 360 to enable an oval neck on a round body. The big advances at this stage are the use of magnets and inset flanges (to hold it together) and discovery of how to project the lip geometry to make a perfect-fitting spare. As before, the 1.2mm thick parts print quickly. Context: Hybrid plaster 3D printed.. Wednesday 7th May 2025 Glaze is shivering at the engobe-body interface![]() Example of a glaze (G1916J) shivering on the rim of a mug. But the situation is not as it might appear. This glaze fits some bodies, crazes on others and shivers on yet others! This is a testament to how tricky it can be to fit glaze at low temperatures. But this is not a white glaze, it is a transparent over a white slip (or engobe). Alone on this red body this glaze appears to fit OK, but here it is exploiting the weaker body-engobe interface - this is where the release is taking place. This failure turned out to be a blessing, alerting us to the need to increase the expansion of the glaze a little to fit this body better (and enable its use with this engobe). This being said, the engobe likewise may be under too much compression, it may not contain enough silica. Context: Potters can learn from.., Quartz Inversion, Engobe, Glaze shivering, Glaze fit, Glaze Shivering Thursday 1st May 2025 | Contact MeUse the contact form at the bottom on almost all the pages on this site or let's have a Other ways to Support My WorkSubscribe to Insight-Live.com. It is about doing testing and development, not letting the information slip away. Starts at $15 for 6 months. Help Me on Social
Login to your online account Chemistry plus physics. Maintain your recipes, test results, firing schedules, pictures, materials, projects, etc. Access your data from any connected device. Import desktop Insight data (and of other products). Group accounts for industry and education. Private accounts for potters. Get started. Download for Mac, PC, Linux Interactive glaze chemistry for the desktop. Free (no longer in development but still maintained, M1 Mac version now available). Download here or in the Files panel within your Insight-live.com account. What people have said about Digitalfire
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