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An ordinary white mug: More difficult to make than you think!

This is M340S with G2934 matte white outside and G2926B glossy white inside. Consider what can go wrong. White matte glazes tend to crawl. No wait - they love to crawl! This would happen on every single mug unless I add CMC gum to make it a base coat to adhere well to the bisque (the tin oxide version is worse than zircopax). The clay has granular manganese added to produce the speck, if accidentally over-fired, even half a cone, it will bloat. And the clay body: The outer glaze is ugly on dark-burning clays. And it is drab on porcelains. It does not even look good on this same body if the speckle is not there. Another difficulty: Controlling the degree of matteness. I blend in about 20% of the glossy, otherwise it would fire too matte. And the firing schedule: PLC6DS - its drop-and-hold step is critical, without it the surface would be full of pinholes. Another problem: If the kiln is heavily loaded and cools slower than the programmed ramp-down, the surface will be too matte. Finally, glaze thickness: If it is too thin it will look washed out and ugly. Too thick it will bubble and look pasty.

An ordinary white mug: More difficult to make than you think!

Related Pictures

Wedging manganese speckle into a cone 6 buff stoneware

Wet clay + manganese = speckled mug

This is actually quite easy to do: Just wedge the clay over the manganese spread out on the board, when the board is clean turn the slug sideways and cut and layer about 20 times (to get 1 million layers). Then wedge normally. Only 0.2% manganese is needed (as a percentage of the dry clay). Since pugged clay contains 20% water it is easy to calculate the dry weight of this piece. For example, suppose this weighs 2 kg: 80% of that is 1.6 kg or 1600g. 0.2% of 1600 is 3.2 grams. Shown is the kind of mug I get. The outside glaze is G2934Y silky matte (opacified with tin) and inside glaze is G2926BW glossy white. It was fired at cone 6 using the PLC6DS schedule.

Links

Glossary Matte Glaze
Random material mixes that melt well overwhelmingly want to be glossy, creating a matte glaze that is also functional is not an easy task.
Recipes G2934 - Matte Glaze Base for Cone 6
A base MgO matte glaze recipe fires to a hard utilitarian surface and has very good working properties. Blend in the glossy if it is too matte.

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