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For even coverage white majolica glazes must be applied by dipping

The mug on the left has three coats of Spectrum Majolica base, painted on by brush. Drying was required after doing the inside coats, so the total glazing time was several hours. The glaze layer is way too thin and it is not even at all! The one on the right was dipped in a 5 gallon bucket-full of G3890 Arbuckle white (that was weighed out according to a recipe and slurried at 1.62 specific gravity). It took seconds to dip-apply, the thickness coverage is good. As is obvious, it makes sense to make your own base white. Then decorate using the overglaze colors (e.g. the Spectrum Majolica series). Another advantage of making your own white is that you can splurge on the amount of opacifier (in this case 9% zircon and 4% tin oxide), to achieve maximum whiteness and opacity. And, you can proportion a mix of two frits (having higher and lower thermal expansion) to fine-tune the fit with the body (a big issue at low fire).

Two white majolica mugs

Related Pictures

White majolica bases have very, very low melt fluidity


This is Linda Arbuckle's base recipe (66% frit 3124, 23% feldspar, 13 kaolin/bentonite, 9 zircon, 4 tin oxide mixed to 1.62 specific gravity). It is fired at cone 05 creating a super gloss. This is applied very, very thickly (double the thickness of what a stoneware glaze would be). Yet notice how the air-vent holes did not heal during firing, these would have filled in easily had this been on stoneware or porcelain. For this reason, majolica glazes must be applied to ware not having any abrupt concave contours (this also happened on the handle-joins and where foot-meets-wall inside). Bisque must be clean to assure good adherence. Any glaze coverage issues must be repaired carefully before firing. This piece was bisque fired at cone 06, that is the reason for the air vent holes. Had it been bisque fired at cone 04 (higher than the glaze firing) these would not have occurred. However that would have extended the dip-time, this one was held under 10 seconds whereas a cone 04 bisque would have required 20 seconds.

Lindsay Montgomery Majolica Plate: Lake of Fire (White Women Elected Trump), 2017


Made from Tucker PHB (tested on our code L4183). Glaze is G3890 Arbuckle majolica recipe. Imagery done using Spectrum Majolica colors (the white tested under our code G3883). Glaze firing temperature is cone 05 (bisque cone 04). "I see medieval symbols as powerful images that we can use to talk about environmental activism today, women's rights today, just all kinds of political ideas about speaking truth to power," she says.

Arbuckle Majolica glaze using Fusion Frit F-19


Majolica glaze tiles

Fusion Frit F-19 is said to be a substitute for Ferro Frit 3124, for this particular glaze that appears to be true. The Arbuckle Majolica glaze was applied on Plainsman L210 and fired at cone 04 (but not as thickly applied as would be customary on Majolica ware). On the left is the one with Ferro Frit 3124, on the right is the one with the F-19. The recipe is based on Ferro Frit 3124 and adds 20% of a feldspar neheline mix (likely to increase thermal expansion because it shivered on the original clay body). It is suspended by 10% kaolin. This may craze on your clay body, the G1916Q thermal expansion adjustable transparent base might be a better solution (it responds similarly to a zircon/tin addition to opacify).

Links

Glossary Majolica
Majolica is white opaque glazed red earthenware clay having colored overglaze decoration. But if you know more about what it is technically you will have more control of your product.
Glossary Glaze thickness
Many ceramic glaze benefits and issues are closely related to the thickness with which the glaze is applied. Many glazes are very sensitive to thickness, so control is needed.
Glossary Base-Coat Dipping Glaze
These are ceramic glazes intended for dipping but which contain a gum to enable them to adhere to the body better and tolerate over-layers without danger of flaking or cracking.

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