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3D-Printed rail to cast working plaster jigger molds

The grey outer rail on the left was printed in two parts and glued together (at the shoulder). Its vertical split enables me to open it a little. The center model of the outside contour of the mug (on a two-step base) was made by casting the plaster inside another two-piece 3D-printed form I had made (we had to use a heat-gun and scissors to get the PLA printed form off of that plaster). I smoothed the surface on the wheel using a metal rib and trimming tool. Then I stretched a rubber band around the first step at the bottom (because the rail was a little lose-fitting). Now it fits perfectly and clamps tightly in place. To cast a jigger mold it is just a matter of soaping the plaster model and the inside of the rail and pouring in a mix of 1300 pottery plaster and 900 water.

3D-Printed rail to cast working plaster jigger molds

Related Pictures

3D print this rail to pour plaster jigger molds for mugs


Jigger master for mugs

Turn this upside down and center it over a precision plaster or 3D printed form of the outside shape of a mug. This creates a mold that drops down in our Shimpo cuphead. This opens slightly along one side for easy release from the plaster after set. It is held together by paper clamps during use. The upper flange can be glued down to a smooth surface with a clay slurry. If you would like this 3D file in Fusion 360 format, it is available in the Files manager in your Insight-live.com account.

Links

Glossary 3D-Printing
Standard 3D printing technology (not printing with clay itself) is very useful to potters and ceramic industry in making objects that assist and enable production.
Glossary Casting-Jiggering
A process in ceramic production where items are slip-cast first and then finished using a jigger wheel.
Glossary Side Rails
Glossary Jiggering
Jiggering is a process of forming pottery that employs a spinning plaster mold and a tapered template to press soft clay or porcelain against it.
Projects 2019 Jiggering-Casting Project of Medalta 66 Mug

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