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A 3D-printed pour spout in place on the top of a mug mold

I prepare to attach these by simply touching them to the top of the slip (it is sticky and coats the underside evenly). Then it is just a matter of setting it in place and and it glues down in seconds. I make these a little larger diameter than the top of the opening (e.g. 2mm) in the plaster mold, producing a small overhang on the cast piece. During the time in the mold, the clay slurry creates a thickness against the plaster walls but also extends upward above the top of the mold (inside the spout). A while after pour-out I am able to make a cut and lift the spout away leaving an over-hang, over-height and thickness that all play to enable jiggering the rim to the exact contour I want.

A 3D-printed pour spout in place on the top of a mug mold

Related Pictures

3D print this shell and pour plaster into it to make jigger molds for mugs

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Jigger master for mugs

Turn this upside down and center it over a precision plaster or 3D printed form of the outside shape of a mug. This creates a mold that drops down in our Shimpo cuphead. This opens slightly along one side for easy release from the plaster after set. It is held together by paper clamps during use. The upper flange can be glued down to a smooth surface with a clay slurry. If you would like this 3D file in Fusion 360 format, it is available in the Files manager in your Insight-live.com account.

Beer bottle calibration mold demos multiple casting process improvements

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Plaster molds held together without straps

This is another example of the flexibility potters have compared to manufacturers. These 3D-printed gizmos are stuck on to hold the mold halves together. The casting slip itself adheres them. Dipping the flat surfaces and attaching them takes seconds. The 3D printed pouring spout is likewise attached using the slip (it also helps hold the mold halves together). Another feature: There are no notches (the halves were poured into disposable 3D printed PLA masters - and mate perfectly). Initial use of a rubber band to hold them together was not ideal because realignment of the halves damaged the inside corners. By using this method the mold halves can be aligned accurately. These three things are great for potters. They simplify mold design and production, reduce mold size, improve the fit of parts and simplify pouring, demolding and cleanup,

Links

Glossary Casting-Jiggering
A process in ceramic production where items are slip-cast first and then finished using a jigger wheel.

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