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Producing a zero-porosity cone 6 stoneware is not as easy as you might think. People expect stonewares to be plastic and fit glazes well. That means there needs to be lots of ball clay and silica in the recipe. These are refractory materials and they don't leave much room for the material that produces the vitrification: Feldspar. If the body does not need to be white there is another interesting approach: Use a red terra cotta material to supply plasticity and maturity. In this case I have made a 50:50 mix of a red-burning, super plastic, low fire clay (Plainsman BGP) with a refractory white-burning ball clay (Plainsman 3C). The result vitrifies to a zero-porosity, beautiful light tan body that even glistens in the light. One problem: Fired shrinkage. This body shrinks almost 17% from wet to fired.
Glossary |
Stoneware
To potters, stonewares are simply high temperature, non-white bodies fired to sufficient density to make functional ware that is strong and durable. |
Glossary |
Maturity
A term used in the ceramics industry to signify the degree of vitrification in a fired clay. Mature clays are dense and strong, immature ones porous and weak. |
Glossary |
Vitrification
A process that happens in a kiln, the heat and atmosphere mature and develop the clay body until it reaches a density sufficient to impart the level of strength and durability required for the intended purpose. Most often this state is reached near zero p |
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