Monthly Tech-Tip from Tony Hansen SignUp

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Making ceramic "stones that cry out"

Jesus said: “I tell you, if these remained silent, the stones would cry out.” That was my que to make these clay stones - after all, fired clay is technically a man-made metamorphic rock. I make these by the hundreds on about 20 spiritual topics and give them to people I travel with on the bus to work (my idea of “spiritual” is the seeking of credible answers to life’s ultimate questions). First, I choose a clay (my favourites are MNP or MNS, usually with stains added). Next I make the design - this can be as simple as stamping it into a piece of soft clay using a custom letter press plate. Or, rolling a slab and cutting and stamping rocks using 3D-printed cookie cutter stamp combination. Or, I form the rock using a black-stained porcelain, apply a white engobe at leather hard and when that firms up I decorate using a colored underglaze. When that firms up I finish the design by carving lines through to the black using a sgraffito tool. Next, I fire them to stoneware temperatures, 1200-1300C, and then apply a white low temperature glaze to the back and fire that to 1000C. Finally I apply a custom on-glaze ceramic decal of a QRCode and fire a third time to 800C (the code goes to a web page I make). The result is an almost indestructible rock that will cry out for a thousand years.

Ceramic stones

Related Pictures

Letterpress plates from BoxcarPress.com. Great for stamping designs.


A variety of plastic letter-press printing plates.

We find the 0.047 relief depth shown here is best (K152). Shallower ones will stamp a crisper design but K152 is better if pigment will be used to highlight the recesses. For some things it can be valuable to put border around the outside of a design so that when the stamp is pressed hard into the clay, the edges do not smear outward. These do not actually need to be stuck to a piece of wood, just lay them face down on the clay and use a wooden block to press them. Because they are flexible it is easy to peel them out. When the clay is stiff enough no parting agent is needed. The cost: In 2022 the minimum charge is $35 for about 50 square inches. They accept PDF and bit image files and the shopping cart enables previewing. The cart might generate CMYK plates (four of them for process color printing), just remove the CMY ones and keep the K (black). The most common mistake is having too much detail or too small printing. Or forgetting to make them reverse-reading. It is best to make your images using vector graphic software like Illustrator or Inkscape.

Links

Projects Cookie Cutting clay with 3D printed cutters
We are finding more and more applications for this simple process of cookie-cutting shapes in ceramics. You won't believe whats possible and how easy it is to get started.
Glossary Ceramic Decals
This process of printing a design (using ceramic inks) onto film-coated paper to create a waterslide transfer. On wetting, the film decal can slide off the backing on to the glazed ware.

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