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URL: 3M MicroPore tape works well for joining multiple 3D printed mold pieces
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Warping during a large print - one solution is multiple pieces
I am attempting to 3D print a shell for making a rubber block mold (the base of a Medalta ball pitcher). This is almost at the limit of what will fit on the print-bed. It would take 30 hours. But at about 10 hours it did this: All four outer corners warped upwards. I have a larger printer but it will do the same thing! What is the solution? Cut it up into smaller pieces and print each of them at the best orientation (bottom right), this saves significant printing time and achieves better quality. For this piece, the inside surface on the center section is most important, printing it upright with support took about 4 hours. All the other pieces print in about 1 hour each. Tape (either masking or MicroPore) can be used effectively to hold everything together for super-gluing or epoxy. Much of the tape can be left in place during the pour. The rubber form has thin 1cm walls, but these are supported by side-rails when plaster is poured.
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