Monthly Tech-Tip from Tony Hansen SignUp

No tracking! No ads!

200 mesh | 325 mesh | 3D Design | 3D Printer | 3D Slicer | 3D-Printed Clay | 3D-Printing | Abrasion Ceramics | Acidic Oxides | Agglomeration | Alkali | Alkaline Earths | Amorphous | Apparent porosity | Artware | Ball milling | Bamboo Glaze | Base Glaze | Base-Coat Dipping Glaze | Basic Oxides | Batch Recipe | Bisque | Bit Image | Black Coring | Bleeding colors | Blender Mixing | Blisters | Bloating | Blunging | Bone China | Borate | Boron Blue | Boron Frit | Borosilicate | Breaking Glaze | Brick Making | Brushing Glaze | Calcination | Calculated Thermal Expansion | Candling | Carbon Burnout | Carbon trap glazes | CAS Numbers | Casting-Jiggering | Catch Glaze | Celadon Glaze | Ceramic | Ceramic Binder | Ceramic Decals | Ceramic Glaze | Ceramic Glaze Defects | Ceramic Ink | Ceramic Material | Ceramic Oxide | Ceramic Slip | Ceramic Stain | Ceramic Tile | Ceramics | Characterization | Chemical Analysis | Chromaticity | Clay | Clay body | Clay Body Porosity | Clay Stiffness | Clays for Ovens and Heaters | Co-efficient of Thermal Expansion | Code Numbering | Coil pottery | Colloid | Colorant | Cone 1 | Cone 5 | Cone 6 | Cone plaque | Copper Red | Cordierite Ceramics | Crackle glaze | Crawling | Crazing | Cristobalite | Cristobalite Inversion | Crucible | Crystalline glazes | Crystallization | Cuerda Seca | Cutlery Marking | Decomposition | Deflocculation | Deoxylidration | Differential thermal analysis | Digitalfire Foresight | Digitalfire Insight | Digitalfire Reference Library | Dimpled glaze | Dip Glazing | Dipping Glaze | Dishwasher Safe | Dolomite Matte | Drop-and-Soak Firing | Drying Crack | Drying Performance | Drying Shrinkage | Dunting | Dust Pressing | Earthenware | Efflorescence | Encapsulated Stain | Engobe | Eutectic | Fast Fire Glazes | Fat Glaze | Feldspar Glazes | Fining Agent | Firebrick | Fireclay | Fired Strength | Firing Schedule | Firing Shrinkage | Flameware | Flashing | Flocculation | Fluid Melt Glazes | Flux | Food Safe | Foot Ring | Forming Method | Formula Ratios | Formula Weight | Frit | Fritware | Functional | GHS Safety Data Sheets | Glass vs. Crystalline | Glass-Ceramic Glazes | Glaze Bubbles | Glaze Chemistry | Glaze Compression | Glaze Durability | Glaze fit | Glaze Gelling | Glaze laydown | Glaze Layering | Glaze Mixing | Glaze Recipes | Glaze Shrinkage | Glaze thickness | Globally Harmonized Data Sheets | Glossy Glaze | Green Strength | Grog | Gunmetal glaze | High Temperature Glaze | Hot Pressing | Incised decoration | Industrial clay body | Ink Jet Printing | Inside-only Glazing | Insight-Live | Interface | Iron Red Glaze | Jasper Ware | Jiggering | Kaki | Kiln Controller | Kiln Firing | Kiln fumes | Kiln venting system | Kiln Wash | Kneading clay | Kovar Metal | Laminations | Leaching | Lead in Ceramic Glazes | Leather hard | Lime Popping | Limit Formula | Limit Recipe | Liner Glaze | Liner glazing | Liquid Bright Colors | LOI | Low Temperature Glaze | Majolica | Marbling | Material Substitution | Matte Glaze | Maturity | Maximum Density | MDT | Mechanism | Medium Temperature Glaze | Melt Fluidity | Melting Temperature | Metal Oxides | Metallic Glazes | Micro Organisms | Microwave Safe | Mineral phase | Mineralogy | Mocha glazes | Mohs Hardness | Mole% | Monocottura | Mosaic Tile | Mottled | Mullite Crystals | Native Clay | Non Oxide Ceramics | Oil-spot glaze | Once fire glazing | Opacifier | Opacity | Ovenware | Overglaze | Oxidation Firing | Oxide Formula | Oxide Interaction | Oxide System | Particle orientation | Particle Size Distribution | Particle Sizes | PCE | Permeability | Phase Diagram | Phase Separation | Physical Testing | Pinholing | Plainsman Clays | Plaster Bat | Plaster table | Plasticine | Plasticity | Plucking | Porcelain | Porcelaineous Stoneware | Pour Glazing | Powder Processing | Precipitation | Primary Clay | Primitive Firing | Propane | Propeller Mixer | Pugmill | Pyroceramics | Pyrometric Cone | Quartz Inversion | Raku | Reactive Glazes | Reduction Firing | Reduction Speckle | Refiring Ceramics | Refractory | Refractory Ceramic Coatings | Representative Sample | Restaurant Ware | Rheology | Rutile Blue Glazes | Salt firing | Sanitary ware | Sculpture | Secondary Clay | Shino Glazes | Shivering | Sieve | Sieve Shaker | Silica:Alumina Ratio | Silk screen printing | Sintering | Slaking | Slip Casting | Slip Trailing | Slipware | Slurry | Slurry Processing | Slurry Up | Soaking | Soluble colors | Soluble Salts | Specific gravity | Splitting | Spray Glazing | Stain Medium | Stoneware | Stull Chart | Sulfate Scum | Sulfates | Surface Area | Surface Tension | Suspension | Tapper Clay | Tenmoku | Terra Cotta | Terra Sigilatta | Test Kiln | Theoretical Material | Thermal Conductivity | Thermal shock | Thermocouple | Thixotropy | Throwing | Tony Hansen | Toxicity | Trafficking | Translucency | Transparent Glazes | Triaxial Glaze Blending | Ultimate Particles | Underglaze | Unity Formula | Upwork | Variegation | Viscosity | Vitreous | Vitrification | Volatiles | Warping | Water in Ceramics | Water Smoking | Water Solubility | Wedging | Whiteware | Wood Ash Glaze | Wood Firing | Zero3 | Zero4 | Zeta Potential

Crackle glaze

Crackle glazes are used on decorative ceramic ware. They have a crack pattern that is a product of thermal expansion mismatch between body and glaze.

Key phrases linking here: crackle glaze - Learn more

Details

A type of ceramic glaze that is intentionally crazed. Crazing is a crack pattern caused by thermal expansion mismatch between body and glaze. After the glaze solidifies (as the kiln cools) it shrinks more than the body. To relieve the tension of being stretched, it cracks. Crackle glazes are typically found on ware fired at low temperatures. Stains and other colorants are often rubbed into the crack lines to heighten the effect.

Crackle glazes are best understood in terms of their oxide makeup, or chemistry. They almost always have very high levels of Na2O, and possibly K2O (collectively referred to as KNaO). These two oxides have the highest thermal expansion, by far, of those commonly found in ceramic materials. Feldspar is the key source. Not surprisingly, high feldspar glazes often crackle. Na2O is also present in the majority of frits. Some frits are formulated to have a high thermal expansion, these are invariably very high in Na2O (much higher than feldspar). Ferro Frit 3110 is an example, some raku crackle glazes have up to 90% of it! As firing temperature increases more kaolin and silica must be added (to source Al2O3 and SiO2) to reduce melt fluidity (and thus the tendency to run down off the ware).

You can control the amount of crackle (proximity of the crack lines) by varying the amount of KNaO-sourcing materials in the glaze recipe. For example, for low temperatures, you could employ a blend of Frit 3110 and 3195 to make up 85% of the recipe (the rest being kaolin). The more Frit 3195, the less the crazing will be. For even better control enter your recipe into your account at Insight-live.com (making sure materials are named correctly so they link to the database), it can display the unity formula. Move the KNaO up (while holding the proportions of other oxides constant) to increase crazing, down to reduce it.

Crackle glazes typically severely weaken ceramic ware, especially if it is thin walled (to the point it can be easily torn apart with your bare hands). Crackle glazes are definitely not suitable for functional ware (because of bacteria growth and leaching).

Related Information

Really bad crazing! Which is really not good!

Tap picture for full size and resolution
A matte glaze crazing badly

These two glazes look the same, they are both cone 6 satin mattes. On the same porcelain. But the matteness "mechanism" of the one on the left is a low Si:Al ratio melted by zinc and sodium. The mechanism of the one on the right, G2934, is high MgO melted by enough boron to also have plenty of SiO2 and Al2O3. The "baggage" of the mechanism on the left is high thermal expansion and crazing (drastically reducing strength and providing a bacteria opportunity). The glaze is "stretched" on the clay (because it has a higher thermal contraction). When the lines are close together like this it is more serious (they have been highlighted with dye). If the effect is intended, it is called "crackle" (but no one would intend this on functional ware). The glaze on the left also calculates to a high thermal expansion so the crazing is not a surprise. The one on the left calculates much lower and would stay uncrazed indefinitely.

A crackle glaze by using a cone 6 body at cone 04

Tap picture for full size and resolution

This glaze is Spectrum 700 fired at cone 04 on Plainsman M370 medium temperature porcelain. The clay was bisque fired at cone 04 also. It is more crystal clear and higher gloss than would be possible to attain at cone 6. If better ware strength is needed you can bisque fire pieces at any cone desired, but keep in mind that the more dense the body the longer it will take to dry each coat of glaze. If a white crackle is needed Spectrum #701 can be used.

Links

Glossary Crazing
Crazed ceramic glazes have a network of cracks. Understanding the causes is the most practical way to solve it. 95% of the time the solution is to adjust the thermal expansion of the glaze.
Glossary Ceramic Glaze Defects
Glossary Ceramic Glaze
Ceramic glazes are glasses that have been adjusted to work on and with the clay body they are applied to.
Oxides KNaO - Potassium/Sodium Oxides
Oxides Na2O - Sodium Oxide, Soda
Oxides Al2O3 - Aluminum Oxide, Alumina
Materials Feldspar
In ceramics, feldspars are used in glazes and clay bodies. They vitrify stonewares and porcelains. They supply KNaO flux to glazes to help them melt.
Materials Ferro Frit 3110
High sodium, high thermal expansion low boron frit. A super-feldspar in clay bodies.
By Tony Hansen
Follow me on

Got a Question?

Buy me a coffee and we can talk



https://digitalfire.com, All Rights Reserved
Privacy Policy