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Modified: 2023-07-22 15:01:31
Reliable widely used glaze for cone 10 porcelains and whitewares. The original recipe was developed from a glaze used for porcelain insulators.
Material | Amount |
---|---|
Custer Feldspar | 27.00 |
EPK | 20.50 |
Silica | 26.50 |
Wollastonite | 23.50 |
Zinc Oxide | 2.50 |
100.00 |
This is is long-time cone 10 transparent base, it is used by many potters around the world. It was originally employed as a high temperature porcelain insulator glaze on a 25-Porcelain body. It used calcium carbonate to supply the CaO but we converted it to using Wollastonite instead (to reduce surface imperfections and avoid the variations inherent with different supplies of calcium carbonate). Unlike many transparent glazes in use by potters today, this one has a low amount of feldspar to keep the thermal expansion down (and therefore avoid crazing). This glaze also has the correct amount of kaolin, not too high to cause cracking during drying, and no so low that it settles out in the bucket.
This recipe is also a good base from which to make a range of different colors and effects (by adding oxides, stains, opacifiers and variegators). The small amount of zinc present is here to get melting started early, it volatilizes at high temperatures. If you are doing fast firing, consider leaving it out (fast fire glazes need to melt as late as possible).
For porcelains, use Grolleg Kaolin instead of EPK, the glaze surface will fire bluer and look better. However Grolleg does not suspend it quite as well as EPK, so you may need to add 1% bentonite (or better yet 0.25-0.5% Veegum, it is cleaner). You might also consider switching to a cleaner soda feldspar (or nepheline syenite) to get better melting and an even more brilliant surface (however you may need to adjust it if crazing occurs).
If you have crazing issues, it is easy to adjust this recipe to lower its thermal expansion (using Digitalfire Insight or your account at Insight-live.com).
The firing schedule is just an example, this will likely work fine with yours.
This is a base recipe that was originally used for electrical insulators on a 25% porcelain recipe. Since most porcelains and whitewares used in high fire ceramics have this same type of formulation, this glaze recipe has proven to work well. It is not highly fluid, so if refractory colorants are added extra flux may be needed.
The buff stoneware mug is fired at cone 10R and celadon glazed. The recesses were colored with a tenmoku glaze (on bisque by painting it into the recesses and sponging away the high spots). An outer containment line on the plate prevented the outside line from smearing outward and it provided a definite profile for cut-out after stamping.
Right: Alberta slip is almost a Tenmoku glaze by itself at cone 10 reduction. To go all the way only 1-2% more iron is needed (plus a little extra flux for melt fluidity, perhaps 5% calcium carbonate). Compare that to crow-baring a clear glaze into a tenmoku (left): This is G1947U plus 11% red iron oxide. That produces a slurry that is miserable to work with (it stains everything it comes into contact with) and turns into a jelly on standing.
Ravenscrag Slip is not ultra glossy but has a silky surface. It also contains some iron oxide and this colors the glaze somewhat. But the surface is much less sterile and pleasant to touch.
This picture does not fully convey how much better the Ravenscrag is as a liner glaze (vs. G1947U). It has depth and looks much richer. It course, it could be opacified somewhat to be whiter and would still retain the surface quality (as long is it is not too opaque). The body is Plainsman H450. The outside glaze is pure Alberta Slip.
Yes. The two specimens are both the same Grolleg-based porcelains. Both of them are glazed with the same glaze: 1947U transparent. But the glaze on the left is using EP Kaolin and the one on the right Grolleg kaolin. The Grolleg glaze is dramatically better, the color has a bluish cast that is more attractive. The Grolleg does not suspend the slurry as well, however it responds well to gelling (using vinegar, for example) more than compensating to create an easy-to-use suspension.
Left: Cone 10R (reduction) Plainsman P700 porcelain (made using Grolleg and G200 Feldspar). Right: Plainsman Cone 6 Plainsman Polar Ice porcelain (made using New Zealand kaolin and Nepheline Syenite). Both are zero porosity. The Polar Ice is very translucent, the P700 much less. The blue coloration of the P700 is mostly a product of the suspended micro-bubbles in the feldspar clear glaze (G1947U). The cone 6 glaze is fritted and much more transparent, but it could be stained to match the blue. These are high quality combinations of glaze and body.
Want to make this incredible porcelain and glaze yourself? Read on. The mug on the left is a cone 10R (2350F/1290C) porcelain (#6 Tile kaolin and Nepheline Syenite) with G1947U clear glaze. The other is a fritted cone 03 (1950F or 1065C) porcelain (NZ Kaolin, Ferro Frit 3110) with G2931K clear glaze. We call the body/glaze/firing system "Zero3" (google it or use the links here). The Zero3 porcelain is blue-white instead of grey, the glaze is crystal clear, underglaze colors are so much more vibrant. This Zero3 mug was fired in 3 hours (cold-to-cold). It fits glazes really well, it is very strong and much more translucent. How is this possible? The magic of the frit, it melts so much better than nepheline. It is the most expensive body you will ever make. But from it you may create the highest quality ware you have ever made using the most plastic body you have ever thrown! Follow the instructions carefully.
This is G1947U clear glaze with 8% Mason 6021 encapsulated red stain added. The body is P700, a Grolleg kaolin porcelain. The one on the right, having significantly reduced clouding within, has one tiny addition: 2% Zircopax. It is acting as a micro-bubble fining agent, producing a brighter color and smoother surface. But there is a possible problem: These stains are not recommended for use above 2300F. Even though the color is very good, cone 10 is just on the edge of the limit temperature, so suitability for food surfaces would require careful testing for leaching cadmium.
Using my account at Insight-live.com I calculated a frit-based recipe having an "evolved" chemistry from the original G1947U feldspar-based one. Only after seeing the fired results did I fully realize I made a discovery as well as an improvement. My original approach was just theoretical: Shift KNaO-sourcing from feldspar to frit to get a better melt (just because the frit is a premelted source of KNaO). As calculations took shape it became clear that I could increase KNaO (it is a super-flux for cone 10 brilliant surfaces) because of the multiple options to counterbalance its high thermal expansion. Those options would theoretically supercharge melting more, that gave me confidence the melt could even dissolve additional SiO2 (which would improve durability). When the kiln opened I got the surprise with the original G1947U: It never looked white before! But when seeing it this thick in comparison to the improved version, it looks really cloudy. Why? Likely the melt is not completely dissolving the particles of quartz! The "lead glaze surface brilliance" of the new G3910 blew me away at first, but now that I realize it is also melting all the silica I see how much better it potentially is. One issue: The transparency of G3910 brings with it the amber color of the body:glaze interface.
Firing Schedules |
Plainsman Cone 10R Firing
Six-step oxidize-at-end schedule to 2372F |
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