Monthly Tech-Tip | No tracking! No ads! |
uV curing resins have great promise as a medium in which clay can be 3D printed (in both SLA and FDM printers). Recent advances are claiming 80% or more solids loading.
Cutting-edge ceramic 3D printing is happening in dental! The focus is not primarily on the printers, attention is going into the paste. They are calling it "the resin" because acrylic resin is the likely medium. Pure alumina powder is being used (also pure silica). Imagine having a pure alumina tooth! What temperature does it take to fire these (and burn out the photopolymer network)? 1600C! They are achieving high percentages (likely 70%+) of the powder in an acrylic resin base and yet the slurry is very fluid (so it can be printed in a very narrow extrusion) and has minimal fired shrinkage. They are adding uV hardeners, this enables solidifying the material as soon as it leaves the printer nozzle. Data sheets specify exactly what uV wave length is needed. The key to the success of these efforts is meticulous lab work to perfect and adapt already established processes and materials. This material-centric lead could be adapted to so many other branches of ceramic fabrication and so many other materials could be made into resins. Another exciting area is investment casting. Thin ceramic shells are being printed and molten metal poured in to get shapes never before possible.
URLs |
https://www.amazon.ca/UV-Resin/s?k=UV+Resin
uV Resin for making 3D printing pastes - at Amazon Crystal clear UV curing resin from many suppliers that claim them to be low odor. uV lights are also available. |
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URLs |
https://www.arkema.com/global/en/products/product-finder/product-range/sartomer/n3xt-dimension-3d-printing/
N3xtDimension® solutions for UV-curable 3D printing Resins for additive manufacturers to produce UV-curable 3D printing pastes for applications such as medical, dental, electronics and sporting goods. |
URLs |
https://www.amazon.ca/s?k=bubble+remover
Bubble remover for uV resin |
URLs |
https://tethon3d.com
UV curable resins for SLA, DLP from Tethon3D. A wide range of ceramic and oxide ceramic powders, binders and resins. Mullite, alumina, zircon, cordierite, carbon nanotube, stoneware, porcelain, even earthenware. Also the base binders and resins to formulate custom products. The prices clearly shows how valued this new technology is (binder jetting terra cotta powder is $585 for 18 lb). |
URLs |
https://www.loctiteam.com/production-resins/
Loctite Photopolymer UV curing resins They claim their product can compete with established engineering thermoplastics. They claim that additive manufacturing has transformed how functional plastic parts can be produced, providing superior design flexibility, complexity, and speed in production. These are being sold at traditional 3D printing suppliers. |
URLs |
https://www.prodways.com/material/alumina-photx-a100-a110/
ALUMINA PHOTX A100 3D printing resin by SINTX They claim >60% solids and cures quickly under 365nm light. They claim low viscosity, no settling, high green strength and minimal densification on sintering at 1650C. Used for printing electronics, tubing, sheets, bars, rods, discs wear-resistant coatings, biomedical, etc. |
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