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Tony Hansen's Thousand-Post TimeLine

I am the creator of Digitalfire Insight, the Digitalfire Reference Database and Insight-live.com. ... more

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The rutile mechanism in glazes

2,3,4,5% rutile added to a 80:20 mix of Alberta Slip:Frit 3134 at cone 6. This variegating mechanism of rutile is well-known among potters. Rutile can be added to many glazes to variegate existing color and opacification.

Sunday 15th January 2017

Two glazes. One crawls, the other does not. Why?

The glaze on the right is crawling at the inside corner. Multiple factors contribute. The angle between the wall and base is sharper. A thicker layer of glaze has collected there (the thicker it is the more power it has to impose a crack as it shrinks during drying). It also shrinks more during ... more

Tuesday 3rd January 2017

I have always done it this way. Why is it not working now?

Are you really sure the problem is with the materials? I had been using an 85% Ravenscrag, 15% frit glaze for many years with no crawling problems. But then it started crawling. I tried mixes with new materials and the old ones. Still crawled. The problem? What was I thinking? An 85% clay glaze is ... more

Tuesday 3rd January 2017

A DFAC drying test disk of a terra cotta pottery clay from St. Ignacio, Sinaloa, Mexico

This clay is used by traditional potters in the Mazatlan, Sinaloa, Mexico area. This DFAC test shows a very wide main crack and number of edge cracks. These indicate very high shrinkage and plasticity. Although the clay has some coarser grains that help channel water out, this is a very poor showing ... more

Thursday 22nd December 2016

Slaking. What is that?

A slaking clay (a typlical potters clay). On the left the clay bar has been in the water for around 10 seconds. On the right, after a couple minutes, the rate of slaking has increased dramatically. Within about 5 minutes this bar will disappear into a pile on the bottom. Slaking happens most quickly ... more

Wednesday 21st December 2016

Example of a data sheet for Copper Carbonate

Notice it does not quote the amount of CuCO3, just Cu metal. It also does not quote LOI percentage (weight loss on ignition, it will be more than 25%). Theoretical copper carbonate is 71.94% CuO (sourced by a mix of copper carbonate and carbonate hydroxide). CuO is 79.9% copper and 20.1% oxygen. ... more

Saturday 10th December 2016

An extreme extremely runny glaze at cone 6. Is there a cost?

This recipe melts to such a fluid glass because of its high sodium and lithium content coupled with low silica levels. Reactive glazes like this produce interesting visuals but these come at a cost that is more than just the difficulty in firing. Recipes like this often calculate to an extremely ... more

Sunday 4th December 2016

The blue color in this porcelain develops more as maturity increases

These fritted porcelain bars are fired at cone 06, 04, 03 and 02 oxidation (bottom to top). The body contains 0.2% blue stain. Notice that almost no color develops at the lowest temperature. Glass development is needed.

Friday 2nd December 2016

A tiny percentage of blue stain in a porcelain has amazing power

The top porcelain bar has only 0.07% Mason 6336 blue stain added (vs. none in the bottom bar). This is a low fire frit-ware body fired at cone 03 in oxidation. At a slightly lower percentage (e.g. 0.05%) this porcelain will have the same color as a cone 10 reduction one (when covered with a transparent glaze). However adequate glass development is needed before the blue color develops.

Friday 2nd December 2016

Maroon and white mug before and after firing: What a difference!

The outer glaze is Ravenscrag GR6-E Raspberry, the bright maroon color is a product of the surprising interaction between the 0.5% chrome oxide and 7.5% tin oxide present. That small amount of chrome is only enough to give the raw powder a slight greenish hue, hardly different than the clear liner. ... more

Friday 2nd December 2016

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