•The secret to cool bodies and glazes is a lot of testing.
•The secret to know what to test is material and chemistry knowledge.
•The secret to learning from testing is documentation.
•The place to test, do the chemistry and document is an account at https://insight-live.com
•The place to get the knowledge is https://digitalfire.com
Boiling Water:Ice Water Glaze Fit Test - BWIW
This test procedure was employed in the Foresight Ceramic Database and now is available for those having an account at Insight-Live.com.
Accumulating test data using the variables defined in these procedures enables us to create tools that enable you to compare the physical properties of materials and recipes.
Note: If you are most suspicious about your glaze's tendency to craze (as opposed to shiver), please do not stop reading before you hit the last paragraph, it has new information.
This test subjects the clay:glaze interface to a differential thermal stress of 180F (112C) both hold-to-cold and cold-to-hot. This accelerates any tendency to craze or shiver. This test is needed because, although ware may appear OK when first removed from the kiln, over time less-than-ideal fit will reveal itself. Compatibility between the expansions of clay and glaze are critical, not only to the integrity of the glaze layer, but also functional ware strength. Crazed glazes also provide a channel for water absorption by a porous body (creating conditions for the harboring of bacteria). Shivering glazes can drop chips of razor-sharp glaze flakes into food or drink.
While many people feel that dilatometer-measured thermal expansion numbers from body and glaze are needed to match a glaze to a body properly, the real truth is that no matter what the numbers say, the actual performance of the glaze-body system, when subjected to sudden temperature changes in real use, is a fool-proof indicator.
Because it tests both sudden cooling and heating, this test provides a direction in which to move the thermal expansion of an ill-fitted glaze. If shivering occurs, expansion needs to be increased, vice versa if it crazes. Glaze chemistry (via Digitalfire Insight or Insight-live.com) can be employed to adjust glaze expansion while maintaining other fired properties.
Some people have found that although a glaze may pass this test without crazing, it may still craze over time. It appears that this test may not adequately stress the hot-to-cold fit. The 300F:Ice Water Glaze Crazing Test may be more appropriate for testing crazing (but not shivering) since it stresses the ware up to 270F (compared to 180 for this one).
Your test specimens should have a wall thickness that approximates that of ware you will produce. If your samples are thin walled the clay matrix will contract quickly as well (when immersed in the cold water) and crazing may not appear.
-Boiler (sufficiently large to hold a sample of your water or a large shard and completely immerse it quickly)
-Ice and ice water container (large enough to quickly and completely immerse the item being tested)
-Prepare the ice water container with enough water to immerse the object(s) and with enough ice to bring the water to near freezing temperatures and hold it there for the duration of the test.
-Select samples (or shards) of your ware that are representative of the varying glaze thickness, contours, glaze wrap-arounds and a larger flatter glazed areas.
-Immerse the item(s) to be tested in the boiling water for three minutes.
-Move them to ice water for three minutes.
-Repeat three times.
-Use a dye, ink or a black marker (followed by cleaning with an appropriate solvent) to highlight crack lines.
Val - Value (V)
Low expansion glazes craze less, but they can shiver
Example of serious glaze shivering using G1215U low expansion glaze on a high silica body at cone 6. Be careful to do a thermal stress test before using a transparent glaze on functional ware.
Why are these crazing lines dark like this?
This is an example of serious crazing in a glaze. The lines have gotten darker with use of the bowl! That means the color is organic, from food. This cannot be healthy.
A Redart cone 03 body shines when it come to ease of glaze fit
These bowls are fired at cone 03. They are made from 80 Redart, 20 Ball clay. The glazes are (left to right) G1916J (Frit 3195 85, EPK 15), G191Q (Frit 3195 65, Frit 3110 20, EPK 15) and G1916T (Frit 3195 65, Frit 3249 20, EPK 15). The latter is the most transparent and brilliant, even though that frit has high MgO. The center one has a higher expansion (because of the Frit 3110) and the right one a lower expansion (because of the Frit 3249). Yet all of them survived a 300F to icewater IWCT test without crazing. This is a testament to the utility of Redart at low temperatures. A white body done at the same time crazed the left two.
Turning delayed crazing into immediate crazing
This is a cone 04 clay (Plainsman Buffstone) with a transparent glaze (G1916Q which is 65% Frit 3195, 20% Frit 3110, 15% EPK). On coming out of the kiln, the glaze looked fine, crystal clear, no crazing. However when heated to 300F and then immersed into ice water this happens (IWCT test)! At lower temperatures, where bodies are porous, water immediately penetrates the cracks and begins to waterlog the body below. Fixing the problem was easy: Substitute the low expansion Frit 3249 for the Frit 3110.
Out Bound Links
Crazing refers to small hairline cracks in glazed surfaces that usually appear after firing but can appear years later. It is caused by a mismatch in the thermal expansions of glaze and body. Most ceramics expand slightly on heating and contract on cooling. Even though the amount of change is very s...
A defect in glazed ware where the glaze is compressed too much by the body, the glaze actually peels off the ware on edges to relieve the stress. Shivering is thus the opposite of crazing and is also less common. This problem is potentially dangerous, since the tiny flakes of glaze having razor-shar...
Lesson 3 - Dealing With Crazing
This video explains what crazing is, how it is related to glaze chemistry, how INSIGHT calculates thermal expansion and how to substitute some of the amounts of high expansion oxides that often cause ...
Co-efficient of Thermal Expansion
A measure of the reversible volume or length change of a ceramic material with temperature. The more the expansion during heating the more contraction must occur while cooling it back down. Expansion values are very small and recorded in scientific notation (e.g. 6.5 x 10-7 which is 0.00000065). Typ...
Crazing and Bacteria: Is There a Hazard?
A post to a discussion on the clayart group by Gavin Stairs regarding the food safety of crazed ware.
Is Your Fired Ware Safe?
Glazed ware can be a safety hazard to end users because it may leach metals into food and drink, it could harbor bacteria and it could flake of in knife-edged pieces.
COLE - Co-efficient of Linear Expansion
GLFL - Glaze Melt Flow - Runway Test
5: GLT - Glaze Tests
IWCT - 300F:Ice Water Crazing Test
In Bound Links
By Tony Hansen