Temperature: 1600F - 1650F

Description:Gerstley Borate Melts Suddenly
Type:Melting Point/Range


It expands significantly between 1550 and 1600F and is melted by 1650. Through the entire heatup from 500F to 1600F it generates gases, totaling more than 20 percent.

Do you know the purpose of these common Ferro frits?

Do you know the purpose of these common Ferro frits?

I used a binder to form 10 gram balls and fired them at cone 08 (1700F). Frits melt really well, they do not gas and they have chemistries we cannot get from raw materials (similar ones to these are sold by other manufacturers). These contain boron (B2O3), it is magic, a low expansion super-melter. Frit 3124 (glossy) and 3195 (silky matte) are balanced-chemistry bases (just add 10-15% kaolin for a cone 04 glaze, or more silica+kaolin to go higher). Consider Frit 3110 a man-made low-Al2O3 super feldspar. Its high-sodium makes it high thermal expansion. It works in bodies and is great to incorporate into glazes that shiver. The high-MgO Frit 3249 (for the abrasives industry) has a very-low expansion, it is great for fixing crazing glazes. Frit 3134 is similar to 3124 but without Al2O3. Use it where the glaze does not need more Al2O3 (e.g. it already has enough clay). It is no accident that these are used by potters in North America, they complement each other well. The Gerstley Borate is a natural source of boron (with issues frits do not have).

A volatile melting material

A volatile melting material

Gerstley Borate (with Ferro frit 3124) from 1600-1750F. At 1550F (not shown) it suddenly shrinks to a small ball and then by 1600F it has expanded to double its size. By 1650 it is well melted, but still gassing and bubbling.

By Tony Hansen

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