•The secret to cool bodies and glazes is a lot of testing.
•The secret to know what to test is material and chemistry knowledge.
•The secret to learning from testing is documentation.
•The place to test, do the chemistry and document is an account at https://insight-live.com
•The place to get the knowledge is https://digitalfire.com
Clay particles are flat and prefer to orient or arrange in a lattice-like pattern during mixing and forming operations. In bodies where they mix with other non-clay ingredients, they continue to arrange to the extent to which they can tolerate the disruptions of the others. The smaller the clay particles are compared to the others, the better they can tolerate being mixed with other particles yet still impart good plasticity to the mass.
The pugging process, orients particles concentric to the center of the clay slug. Throwing a vessel on the potter's wheel lines up the particles in a similar manner. Rolling, casting, kneading operations affect particle orientation. Particle orientation imposes a big influence on a clay's drying shrinkage (a piece will shrink more along one dimension than another).
As particles draw closer and closer as clay dries, the mass becomes more and more dense. The clay particles fill in the space between the others (silica, feldspar, etc) in the matrix. When clay particles, and those of other minerals present, have a range of sizes (and shapes), the manner in which they can pack changes (and therefore drying shrinkage and dry strength). With sufficient testing on a specific body (having kaolin, ball clay, bentonite, silica, feldspar, etc), sweet spots of maximum density and minimum drying shrinkage be discovered and exploited. Without advanced testing equipment it is not possible to clearly describe why certain mixtures have so much better drying properties that others that are only slightly different, we simply speak of this as optimal particle packing.
When pugged clay freezes, then thaws, the manner in which it falls apart reveals particle orientation.
What happens when you dry and bisque a piece made of pure kaolin?
The way in which the walls of this bisque fired kaolin cup laminate reflect the plately and uniform nature of the kaolin particles. Because they are lining up during the wedging and throwing process, the strength to resist cracks is better along the circumference than perpendicular to it. The bonds are weak enough that it is very easy to break it apart by hand (even though it is bisque fired). The worst laminations were at the bottom where wall thickness was the most variable and therefore the most drying stresses occurred. However, if this kaolin were blended with feldspar and silica, this lamination tendency would completely disappear.
Out Bound Links
Processed ceramic materials are typically ground to 200 mesh and feel very fine to the touch. With some you can detect some particle grains between your fingers. The amount of these "physical particles" can be measured by washing or shaking the ceramic powder through a sieve. Using water washing and...
Laminations are planes of weakly connected material in the plastic matrix of a clay body. Pugging and mixing of clay bodies can introduce laminations. For example, clays are cut and layered thousands of times during the mixing and extrusion processes, however pressures within the machine knits the l...
In Bound Links
Particle Size Distribution
When minerals and mixtures of minerals are ground into a powder a particle size distribution is produced, that is, populations of particles of various sizes. The relative sizes of these populations can be measured to rationalize the behavior of the powder in the ceramic process.
Surface area (or SSA - Specific Surface Area) is a physical property you will see listed on the data sheets and certificates of analysis of many materials. Some materials (e.g. sedimentary clays) can contain particles that have a wide range of sizes, shapes, densities, surface texture, reactivities...
By Tony Hansen