•The secret to cool bodies and glazes is alot of testing.
•The secret to know what to test is material and chemistry knowledge.
•The secret to learning from testing is documentation.
•The place to test, do the chemistry and document is an account at https://insight-live.com
•The place to get the knowledge is https://digitalfire.com
Ceramic glaze opacity refers to the degree to which a glaze is non-transparent. Non-colored glazes can be either transparent, opaque or somewhere in between. Transparent glazes are glossy (matt glazes, by definition, are never completely transparent but they can be partly translucent to reveal underglaze decoration, for example). Opaque glazes are normally just transparent glazes with additions of light-reflecting opacifer particles that do not melt and dissolve into the glaze with the rest of the oxides (like tin oxide or zircon). Often, significant percentages of opacifier must be added to a transparent glaze to achieve complete opacity. Tin oxide is by far the most expensive, whiteness can be achieved with 7% or less (whereas at times 20% zircon opacifier is needed to get full opacity). But the bottom line with opacity is almost always zircon materials, they are the most practical. The finer the particle size the better they opacify. It is really quite amazing that such small particles can resist being dissolved into the glaze melt, this is a testament to how refractory they really are.
Opacity can be 'designed in' and a result of crystallization that is occurring as the glaze melt cools, it can be the product of a simple addition of opacifier or it can be a combination of both, or it can be a glaze defect (e.g. incomplete melting, devitrification). Different glaze bases respond differently to opacification mechanisms and a good knowledge and testing regimen is needed to produce a good opaque glaze that is not overly expensive and does not exhibit some of the common problems associated with opacity (cutlery marking, poor glaze melt fluidity and associated issues like blistering and pinholing). Opaque glaze frits are available, the opacifier is smelted right in during the manufacturing process, these work the best not only in firing, but assure a better dispersion of the opacifier particles.
The degree of opacity of a colored glaze determines its depth of color. Transparent glossy glazes normally have vibrant color, whereas opacification subdues the color by reducing its depth (see Zircon for more information). Partially opacified glazes are sometimes referred to as 'milky'. People testing opacification quickly learn how many shades of white there can be, white can be stained to a host of other colors depending on what else is in the glaze and body (yellowing due to iron presence is common, for example). Zircon opacifiers tend toward yellower whites whereas tin oxide produces bluer whites.
There are a number of mechanisms of opacity. These include the simple dispersion of refractory micro-particles (zircon or tin for example) that reflect and refract the light, the development of opaque crystalline phases in the glaze during cooling (from high CaO for example), the surface smoothness (mattes are often more opaque partly because the surface is not flat and scatters light), the development of multiple phases within the glaze matrix (islands of differing glass composition and structure which refract light as it passes through the borders between phases). Suspended micro-bubbles in a glaze will also scatter light and can produce a milky effect. Of course, the degree of melting will also affect the completeness to which transparency is developed.
If whiteness and homogeneity are needed (e.g. toilet bowl white), the opacification options are quite narrow, usually only tin and zircon additions are feasible. But for colored glazes, opacifiers that yellow or variegate the glaze (like titanium or rutile) are options (but more difficult to maintain. CaO and ZnO like to crystallize and can do this to the point that the entire glaze surface is covered with micro crystals that are completely opaque.
A good example of opacity occurring when it is not wanted is boron blue. When boron is too high, especially when there is plenty of SiO2 and Al2O3, boron forms crystal phases that turn transparent glazes milky. However, since opacifiers are very expensive, this effect could be used to reduce the cost of opacification.
Does Zircon only whiten and opacify a clear glaze? No.
This melt flow tester demonstrates how zircon opacifys but also stiffens a glaze melt at cone 6. Zircon also hardens many glazes, even if used in smaller amounts than will opacify.
The cone 6 glazes on the left have double the boron, but they flow less because they have much higher Al2O3 and SiO2 contents. This effect renders them quite milky white with no opacifier!
The action of Zircopax vs Tin Oxide at cone 10R
On Plainsman H443 iron stoneware in reduction firing. Notice Tin does not work. Also notice that between 7.5 and 10% Zircopax provides as much opacity as does 15% (Zircon is very expensive).
To much frit in a cone 04 engobe and it will lose opacity
The white slip on the left is an adjustment to the popular Fish Sauce slip (L3685A: 8% Frit 3110 replaces 8% Pyrax to make it harder and fire-bond to the body better). The one on the right (L3685C with 15% frit) is becoming translucent, obviously it will have a higher firing shrinkage than the body (a common cause of shivering at lips and contour changes). The slip is basically a very plastic white body, and white bodies are not nearly as vitreous as red ones at low fire. They need help to mature and a frit is the natural answer. With the right amount the fired shrinkage of body and slip can be matched and the slip will be opaque. This underscores the need to tune the maturity of an engobe to the body and temperature.
Boron blue in low fire transparent glazes
This high boron cone 04 glaze is generating calcium-borate crystals during cool down (called boron-blue). This is a common problem and a reason to control the boron levels in transparent glazes; use just enough to melt it well. If a more melt fluidity is needed, decrease the percentage of CaO. For opaque glazes, this effect can actually enable the use of less opacifier.
Out Bound Links
Boron blue is the bluish haze or clouding in a tra...
Identifying Glaze Mechanisms
Identifying the mechanism of glazes from the recipe or visual inspection (what produces the color, o...
In Bound Links
By Tony Hansen