A glaze additive that transforms an otherwise transparent glaze into an opaque one. Common opacifiers are tin oxide and zircon compounds. Opacifiers typically work by simply not dissolving into the melt, the white suspended particles thus reflect and scatter the light. Since they do not participate in the chemistry of the melt, rather than being factored into chemistry calculations they are typically rationalized at the recipe level (their effect on thermal expansion, development of colors and glaze hardness are obvious factors).
Does Zircon only whiten and opacify a clear glaze? No.
This melt flow tester demonstrates how zircon opacifys but also stiffens a glaze melt at cone 6. Zircon also hardens many glazes, even if used in smaller amounts than will opacify.
An example of what 5% tin oxide does in a transparent boron cone 6 glaze (G2884) on a dark firing clay body
The action of Zircopax vs Tin Oxide at cone 10R
On Plainsman H443 iron stoneware in reduction firing. Notice Tin does not work. Also notice that between 7.5 and 10% Zircopax provides as much opacity as does 15% (Zircon is very expensive).
Adding an opacifier can produce cutlery marking!
G2934 cone 6 matte (left) with 10% zircopax (center), 4% tin oxide (right). Although the cutlery marks clean off all of them, clearly the zircopax version has the worst problem and is the most difficult to clean. To make the best possible quality white it is wise to line blend in a glossy glaze to create a compromise between the most matteness possible yet a surface that does not mark or stain.
A good matte glaze. A bad matte glaze.
A melt fluidity comparison between two cone 6 matte glazes. G2934 is an MgO saturated boron fluxed glaze that melts to the right degree, forms a good glass, has a low thermal expansion, resists leaching and does not cutlery mark. G2000 is a much-trafficked cone 6 recipe, it is fluxed by zinc to produce a surface mesh of micro-crystals that not only mattes but also opacifies the glaze. But it forms a poor glass, runs too much, cutlery marks badly, stains easily, crazes and is likely not food safe! The G2934 recipe is google-searchable and a good demonstration of how the high-MgO matte mechanism (from talc) creates a silky surface at cone 6 oxidation the same as it does at cone 10 reduction (from dolomite). However it does need a tin or zircon addition to be white.
What happens when you opacity a colored glaze?
Left: G2934 cone 6 matte glaze with 3% Mason 6300 blue stain. Right: An additional 4% tin added. Notice how an opacified color does not have depth and therefore is lighter in color. Also it does not break to different shades at the edges of contours the way the transparent color does.
Why is this transparent so full of bubbles?
An example of how a micro-bubble population in the matrix of a transparent glaze can partially opacify it. If this glaze was completely transparent, the red clay body would show much better. However this is not the fault of the glaze. On a white body it would be more transparent. The problem is the terra cotta body. This is fired at cone 02. As the body approaches vitrification the decomposition of particles within it generate gases that bubble up in to the glaze. A positive aspect of this phenomena that this glaze could be opacified using a lower percentage of zircon. This type of glaze responds better to opacifier additions.
Opacifying a reduction dolomite matte
Opacifying a cone 10 reduction magnesia matte glaze. On the left: G2571A dolomite matte, a popular recipe (from Tony Hansen). Right: 10% Zircopax has been added. Both are on a buff stoneware (H550 from Plainsman Clays).
Two stains. 4 colors. Why? The chemistry of the base glazes.
We are looking at two pairs of samples, they demonstrate why knowing about glaze chemistry can be so important. Each pair shows the same stain on two different base glazes (G2934 cone 6 matte and PGF1 cone 6 glossy). Why does the maroon not develop in the left pair, why is the purple stain firing blue on the right? The Mason Colorworks color chart and reference guide specifies that the host glaze must be zincless and have 6.7-8.4% CaO (this is a little unclear, it actually is expressing a minimum, the more CaO the better). But the colorless one has 11% CaO, it should work (the maroon one has only 9% and it is working)! Likewise the purple color develops correctly in the 9% CaO but wrong in the 11% CaO base. Both stains have the same caution on the reference guide. What is going on? It is an undocumented issue: MgO. The 11% CaO base glaze is high in MgO (that is what makes it matte), that impedes the development of both colors. When you talk to tech support at Mason (or any stain company), they need to know the chemistry of your glaze to help, not the recipe.
How well zircon glaze can cover
This sanitary ware tank lid was made in China. Notice how thick the white glaze is being applied to cover the iron containing body below. This is a testament to how opaque a zircon opacified glaze can be. Of course, high percentages create a stiffer glaze melt and conditions can more often combine to produce crawling like this.
How do you turn a transparent glaze into a white?
Right: Ravenscrag GR6-A transparent base glaze. Left: It has been opacified (turned opaque) by adding 10% Zircopax. This opacification mechanism can be transplanted into almost any transparent glaze. It can also be employed in colored transparents, it will convert their coloration to a pastel shade, lightening it. Zircon works well in oxidation and reduction. Tin oxide is another opacifier, it is much more expensive and only works in oxidation firing.
Toilet bowl glaze vs. variegated glaze (at cone 6)
Most artists and potters want some sort of visual variegation in their glazes. The mug on the right demonstrates several types. Opacity variation with thickness: The outer blue varies (breaks) to brown on the edges of contours where the glaze layer is thinner. Phase changes: The rutile blue color swirls within because of phase changes within the glass (zones of differing chemistry). Crystallization: The inside glaze is normally a clear amber transparent, but because these were slow cooling in the firing, iron in the glass has crystallized on the surface. Clay color: The mugs are made from a brown clay, the iron within it is bleeding into the blue and amplifying color change on thin sections.
White spots and blisters in a high zircon glaze at cone 6
This is also a common problem at low fire on earthenware clay (but can also appear on a buff stonewares). Those white spots you see on the beetle also cover the entire glaze surface (although not visible). They are sites of gas escaping (from particles decomposing in the body). The spots likely percolate during soaking at top temperate. Some of them, notably on the almost vertical inner walls of this bowl, having not smoothed over during cool down. What can you do? Use the highest possible bisque temperature, even cone 02 (make the glaze thixotropic so it will hang on to the denser body, see the link below about this). Adjust the glaze chemistry to melt later after gassing has finished (more zinc, less boron). Apply a thinner glaze layer (more thixotropy and lower specific gravity will enable a more even coverage with less thickness). Instead of soaking at temperature, drop 100 degrees and soak there instead (gassing is much less and the increasing viscosity of the melt overcomes the surface tension). Use a body not having any large particles that decompose (and gas) on firing. Use cones to verify the temperature your electronic controller reports.
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