•The secret to cool bodies and glazes is a lot of testing.
•The secret to know what to test is material and chemistry knowledge.
•The secret to learning from testing is documentation.
•The place to test, do the chemistry and document is an account at https://insight-live.com
•The place to get the knowledge is https://digitalfire.com

Sign-up at https://insight-live.com today.

Fireclay


A refractory naturally occurring secondary clay. Fireclays are refractory because they contain high concentrations of Al2O3 and low concentrations of fluxes (like Na2O, K2O, CaO, MgO). Kaolins actually qualify as a super-duty fireclay because they contain almost no fluxing oxides (and are thus very refractory). However they are not used for other reasons, not the least of which is that they are highly refined, in comparison, and therefore much more expensive. In addition, fireclays are typically quite plastic (which kaolins are not). This is actually an advantage because they can support the addition of grog and still function well in the forming process. Fireclays often contain particulate impurities (that need to be ground down) and enough iron to stain them somewhat when fired.

A fireclay with a PCE of 30 is said to be a super duty. Fireclays have high porosities when fired to cone 10 and commonly contain 35% or more Al2O3. Siliceous fireclays have the lowest Al2O3 content, less than about 30%. Aluminous fireclays can have very high alumina, even 60%.

It is not unusual for clays to be labeled as fireclays when they actually are not, the term can be relative within the scope they are used.

Is Lincoln 60 really a fireclay? Simple physical testing says...

Is Lincoln 60 really a fireclay? Simple physical testing says...

Materials are not always what their name suggests. These are Lincoln Fireclay test bars fired from cone 6-11 oxidation and 10 reduction (top). The clay vitrifies progressively from cone 7 upward (3% porosity at cone 7 to 0.1% by cone 10 oxidation and reduction, bloating by cone 11). Is it a really fireclay? No.

Skagit Fireclay PSD test

Skagit Fireclay PSD test

Particles from each category in a particle size distribution test of Skagit Fireclay

Skatgit Fireclay test bars

Skatgit Fireclay test bars

Fired from cone 8-11 and 10 reduction (bottom to top).

Lignite can be big trouble

Lignite can be big trouble

Example of the lignite particles in a fireclay (Pine Lake) that have been exposed on the rim of a vessel after sponging. This is a coarse clay, but if it were incorporated into a recipe of a stoneware, glaze pinholing would be likey.

Pine Lake fireclay lab test bars

Pine Lake fireclay lab test bars

Fired to cone 10R (top) and 7,8,9,10 oxidation (from bottom to top).

An iron fireclay? Yes.

An iron fireclay? Yes.

The natural Plainsman St. Rose Red clay before it is ground. This has about 6% iron oxide and is used to color high temperature throwing and sculpture bodies. It is quite refractory, very unusual for a clay this high in iron. It is from St. Rose, Manitoba.

Jordan Fireclay fired test bars

Jordan Fireclay fired test bars

Cone 6 to 10 oxidation (top to bottom) fired shrinkage and porosity testing bars.

Out Bound Links

  • (Glossary) Refractory

    Refractory, as a noun, refers to a material that does not melt at normal kiln temperatures (of the industry being referenced). The term also refers to the capacity a material to withstand heat without deforming or melting. Kiln shelves and firebricks are refractory. Many natural clays and minerals a...

  • (Glossary) Secondary Clay

    Clays that have been transported by water from the site of their primary alteration and settled into layers. They are classified according to the geological period in which they were formed. Nature purifies these clay mechanically, removing gravel and sand, but contaminates them chemically or at the...

In Bound Links

  • (Glossary) Firebrick

    A brick capable of withstanding high temperatures without deforming. 'Insulating firebricks' have the additional advantage of acting as good insulators due to the large pockets of air in the matrix of the brick. There are many different kinds of firebricks available. Although they might appear simil...

  • (Materials) Fireclay

    Fire Clay

  • (Glossary) Crucible

    Crucibles are most commonly used in metallurgy but are also important in ceramics. Potters and industrial manufacturers make crucibles to melt frits and calcine stains and other materials. Crucibles must, of course, have a much higher melting point than the material being melted (or otherwise pr...


By Tony Hansen




Feedback, Suggestions

Your email address

Subject

Your Name

Message


Copyright 2003, 2008, 2015 https://digitalfire.com, All Rights Reserved