3D Design | 3D Printer | 3D Slicer | 3D-Printed Clay | 3D-Printing | Abrasion Ceramics | Acidic Oxides | Agglomeration | Alkali | Alkaline Earths | Amorphous | Analysis | Apparent porosity | Bacteria | Ball milling | Bamboo Glaze | Base Glaze | Base-Coat Dipping Glazes | Basic Oxides | Batch Recipe | Binder | Bisque | Bit Image | Black Coring | Bleeding colors | Blisters | Bloating | Blunging | Bone China | Borate | Boron Blue | Boron Frit | Borosilicate | Breaking Glaze | Brushing Glazes | Buff stoneware | Calcination | Calculated Thermal Expansion | Candling | Carbon Burnout | Carbon trap glazes | CAS Numbers | Casting-Jiggering | Celadon Glaze | Ceramic | Ceramic Decals | Ceramic Glaze | Ceramic Ink | Ceramic Material | Ceramic Oxide | Ceramic Slip | Ceramic Tile | Ceramics | | Chromaticity | Clay | Clay body | Clay Body Porosity | Clay Stiffness | Co-efficient of Thermal Expansion | Code Numbering | Coil pottery | Colloid | Colorant | Cone plaque | Cones | Copper Red | Cordierite Ceramics | Crackle glaze | Crawling | Crazing | Cristobalite | Cristobalite Inversion | Crucible | Crystalline glazes | Crystallization | Cuerda Seca | Cutlery Marking | De-Airing Pugmill | Decomposition | Deflocculation | Deoxylidration | Digitalfire Foresight | Digitalfire Insight | Digitalfire Insight-Live | Digitalfire Reference Library | Dimpled glaze | Dip Glazing | Dipping Glazes | Dishwasher Safe | Dolomite Matte | Drop-and-Soak Firing | Drying Crack | Drying Performance | Drying Shrinkage | Dunting | Dust Pressing | Earthenware | Efflorescence | Encapsulated Stains | Engobe | Eutectic | Fast Fire Glazes | Fat Glaze | Feldspar Glazes | Firebrick | Fireclay | Fired Strength | Firing | Firing Schedule | Firing Shrinkage | Flameware | Flashing | Flocculation | Fluid Melt Glazes | Flux | Food Safe | Foot Ring | Forming Method | Formula | Formula Ratios | Formula Weight | Frit | Fritware | Functional | GHS Safety Data Sheets | Glass vs. Crystalline | Glass-Ceramic Glazes | Glaze Bubbles | Glaze Chemistry | Glaze Compression | Glaze Durability | Glaze fit | Glaze Gelling | Glaze Layering | Glaze Mixing | Glaze Recipes | Glaze Shrinkage | Glaze thickness | Globally Harmonized Data Sheets | Glossy Glaze | Green Strength | Grog | Gunmetal glaze | Handles | High Temperature Glaze | Hot Pressing | Incised decoration | Ink Jet Printing | Inside-only Glazing | Interface | Iron Red Glaze | Jasper Ware | Jiggering | Kaki | Kiln Controller | Kiln fumes | Kiln venting system | Kiln Wash | Laminations | Leaching | Lead in Ceramic Glazes | Leather hard | Lime Popping | Limit Formula | Limit Recipe | Liner Glaze | LOI | Low Temperature Glaze Recipes | Lustre Colors | Majolica | Marbling | Material Substitution | Matte Glaze | Maturity | MDT | Mechanism | Medium Temperature Glaze | Melt Fluidity | Melting Temperature | Metallic Glazes | Microwave Safe | Mineralogy | Mocha glazes | Mole% | Monocottura | Mosaic Tile | Mottled | Mullite Crystals | Native Clay | Non Oxide Ceramics | Normalization | Oil-spot glaze | Once fire glazing | Opacifier | Opacity | Ovenware | Overglaze | Oxidation Firing | Oxide Interaction | Oxide System | Particle orientation | Particle Size Distribution | PCE | Permeability | Phase change | Phase Diagram | Phase Separation | Physical Testing | Pinholing | Plaster table | Plasticine | Plasticity | Plucking | Porcelain | Pour Glazing | Precipitation | Primary Clay | Primitive Firing | Production Setup | Propane | Propeller Mixer | Pyroceramics | Pyroceramics | Quartz Inversion | Raku | Reactive Glazes | Reduction Firing | Reduction Speckle | Refractory | Refractory Ceramic Coatings | Representative Sample | Respirable Crystalline Silica | Rheology | Rutile Glaze | Salt firing | Sanitary ware | Sculpture | Secondary Clay | Shino Glazes | Shivering | Sieve | Silica:Alumina Ratio (SiO2:Al2O3) | Silk screen printing | Sintering | Slaking | Slip Casting | Slip Trailing | Soaking | Soluble colors | Soluble Salts | Specific gravity | Splitting | Spray Glazing | Stain | Stoneware | Stull Chart | Sulfate Scum | Sulfates | Surface Area | Surface Tension | Suspension | Tapper Clay | Tenmoku | Terra cotta | Terra Sigilatta | Theoretical Material | Thermal Conductivity | Thermal shock | Thermocouple | Thixotropy | Tony Hansen | Toxicity | Tranlucency | Translucency | Transparent Glazes | Triaxial Glaze Blending | Ultimate Particles | Underglaze | Unity Formula | Upwork | Vaporization | Viscosity | Vitrification | Volatiles | Warping | Water in Ceramics | Water Smoking | Water Solubility | Wedging | Wheel Bat | Whiteware | Wood Ash Glaze | Wood Firing | Zero3 | Zeta Potential

Characterization

In ceramics, this normally refers to the process of doing physical or chemical testing on a raw material to accurately describe it in terms of similar ones.

Details

When ceramic materials are "understood" it is possible to control the properties of the bodies and glazes they are used in. Characterizing them is about understanding them. It is about being able to describe what a materials is in terms that will enable a user to determine its suitability (often compared to alternatives rather than in absolute terms). Product data sheets highlight properties of a material that are of interest to its users. It is common for the same material to be sold to different markets and be characterized in a unique way for each one (emphasizing only pertinent properties). All of this being said, we believe that data sheets full of numbers are not an inadequate way to understand a material, especially a clay. These numbers often seem a poor description for a material that can take many years to learn to use. Attempting to compare different materials by these numbers alone can be a frustrating experience. At times it even appears that companies do not really understand a product they themselves are manufacturing for ceramics!

In glazes, the focus is normally on the chemistry of the materials since this has the biggest effect on fired properties. Frits, for example, find their entire merit in their chemistry and switching from one to another is all about how similar that chemistry is (or your ability to do glaze chemistry to juggle recipe ingredients to compensate for a new material that does not have the same chemistry). Feldspars are a similar story. But in clay bodies, the physical and fired properties are much more easily related to the physical properties of the materials in their makeup.

The ceramic world functions on "recipes" and often much less effort is put into understanding them that should be. An example of this is the pursuit of substitutes for materials in recipes. These substitutes can be straight -forward (e.g. switching one source of silica to another) but they often come with a complicated list of trade-offs. For example, switching from a English kaolin to an American one in a porcelain recipe might seem simple but it is not, these are quite different materials. One needs to consider impacts on body plasticity, degree of maturity (with associated fired hardness and durability, stickiness, fired color, translucency, effect on thermal expansion and drying performance).

Substituting materials becomes more complicated for secondary clays. These have chemistries, but often the chemical makeup is more difficult to connect with the physical and firing behaviour. This is often because the materials are not finely ground and their powders have populations of a variety of difficult mineral particles (which interact in complex ways). It is common for people to substitute materials in recipes simply because they have similar-sounding names! Red-burning clays can be particularly problematic. At high temperatures red-burning stonewares depend on a recipe that contains mostly refractory materials and a controlled amount of flux (e.g. a feldspar or high-feldspar clay). The color is achieved by finding a balance between an adequate degree of vitrification (for fired density and strength) but not too much (or the clay turns brown). If a refractory red burning clay (in the recipe) is switched from low fire red (e.g. a terra cotta material like RedArt) then the red color will be lost (the body will fire brown).

The most practical way to characterize clay materials is by:
-Firing test bars at various temperatures to profile the color, fired shrinkage and porosity (e.g. the SHAB test).
-Measuring the dry strength, dry shrinkage and drying performance (e.g. the DFAC test).
-Measured the particle size distribution (e.g. the SIEV test).
-Making ware using the material pure.

While the chemistry of glaze materials is their most important characteristic, it is also important to consider their other properties (this can be a determining factor in a choice). For example, feldspar and kaolin source Al2O3, but the kaolin suspends the slurry and hardens the glaze so at least 15% of it is needed. Calcined alumina also sources Al2O3 but its physical form is highly refractory and it does not dissolve into the melt readily. Talc and dolomite both source MgO, wollastonite and calcium carbonate both source CaO, but the first two have a lower LOIs.

Testing your own native clays is easier that you might think

Testing your own native clays is easier that you might think

Some simple equipment is all you need. It is amazing how much you can learn from characterizing a body or clay material. You need a gram scale accurate to 0.01 grams (very inexpensive at your ceramic supplier). A set of callipers (again, not expensive these days). Some metal sieves (search "Tyler Sieves" on Ebay.com). A stamp to identify samples. A plaster table or slab. A propeller mixer. And, of course, a test kiln. And you need a place to put, and learn from, all the measurement data you will be collecting. An account at insight-live.com is perfect.

Links

Articles Low Budget Testing of the Raw and Fired Properties of a Glaze
There is more to glazes than their visual character, they have other physical properties like hardness, thermal expansion, leachability, chemistry and they exhibit many defects. Here are some simple tests.
Articles How to Find and Test Your Own Native Clays
Some of the key tests needed to really understand what a clay is and what it can be used for can be done with inexpensive equipment and simple procedures. These practical tests can give you a better picture than a data sheet full of numbers.
Glossary Physical Testing
In ceramics, glazes and bodies have a chemistry, a mineralogy and a physical presence. All of these need to be understood to adjust and fix issues.
Glossary Glaze Chemistry
Glaze chemistry is the study of how the oxide chemistry of glazes relates to the way they fire. It accounts for color, surface, hardness, texturem, melting temperature, thermal expansion, etc.

By Tony Hansen


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