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Tony Hansen's Thousand-Post TimeLine

I am the creator of Digitalfire Insight, the Digitalfire Reference Database and Insight-live.com. ... more

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A small laboratory variable speed propeller mixer

If you are at all serious about testing glazes and clay bodies, you need one of these. There are other methods, but nothing else comes close to this. These are expensive new, this one was more than $1000. But you can get them used on ebay.com. I adapted a mount (to give it vertical adjustment) from ... more

Saturday 27th August 2016

N95 Particulate Respirator mask

This designation is an international standard for a general purpose respirator to filter out respirable quartz particles (which cause silicosis). Use one of these when working in a area where ventilation is insufficient to remove all of the dust. Use it also in circumstances where there is temporary ... more

Saturday 27th August 2016

Which tenmoku base is better: Alberta Slip or a clear glaze?

Right: Alberta slip is almost a Tenmoku glaze by itself at cone 10 reduction. To go all the way only 1-2% more iron is needed (plus a little extra flux for melt fluidity, perhaps 5% calcium carbonate). Compare that to crow-baring a clear glaze into a tenmoku (left): This is G1947U plus 11% red iron ... more

Saturday 27th August 2016

Why does this glaze variegate like this?

First, it is thick. "Thick" brings it own issues (like running, blisters, crazing). But look what is under the surface. Bubbles. They are coming out of that body (it is not vitreous, still maturing and generating them in the process). The bubbles are bringing patches of the yellow glass below into ... more

Saturday 27th August 2016

What has this low fire transparent glaze turned blue?

It is made from 85% Ferro Frit 3134, 7.5% kaolin and 7.5% silica. While not obvious from the recipe, one look at the chemistry of this (as displayed when you enter a recipe into your account at insight-live.com) will show very low Al2O3. Frit 3134 has almost no Al2O3, yet it is an essential ... more

Thursday 25th August 2016

This appears to be a drying crack, but it is not

This clay normally dries well, but not this time. Strangely, this crack is not at the handle join, it is penetrating into the mug wall. Actually, this is not a crack, it is a split. Excessive slip around the join was not removed, that is bad when a body has larger particles, they permit water left ... more

Thursday 25th August 2016

The green underglaze is failing on impact

This is a low fire fritted stoneware fired to cone 03. But it still has about 4% porosity. The green underglaze is not developing enough glass to bond well with the body surface. Repeated blows to the surface by a hammer are chipping off chunks of glaze/underglaze at the bond with the body. This is ... more

Thursday 25th August 2016

The same liner glaze crazes on the porcelain but not the stoneware

The stoneware has a higher silica content and is not vitreous. This means there are more quartz particles to impose their high expansion because fewer are taken into solution by the feldspar.

Thursday 25th August 2016

What happens when glazes lack Al2O3?

This happens. They are glossy, but lack thickness and body. They are also prone to boron blue clouding (micro crystallization that occurs because low alumina melts crystallize much more readily on cooling). Another problem is lack of resistance to wear and to leaching (sufficient Al2O3 in the ... more

Thursday 25th August 2016

Increasing zircon percentages in a transparent glaze on a brick clay body

These are fired around cone 8. On the far right is 15% zircopax (left has none). Zircon is however very expensive and its use on bricks has to be rationalized, or at least minimized. In this case a white engobe applied first would greatly reduce the zircon percentage needed.

Thursday 25th August 2016

Test, Document, Learn, Repeat in your account at insight-live.com

Login to your online account

Chemistry plus physics. The on-line successor to desktop Insight. Get an account for as little as $15. It does so much more.

Conquer the Glaze Dragon With Digitalfire Reference info and software

Still available for Mac, PC, Linux

Interactive glaze chemistry calculations. Download it from the Files panel in your account at Insight-live.com (no extra charge).


How to reach us

From within your account at Insight-Live.com or

What people have said about digitalfire

• I found a link to your great site whilst looking at oxides/effects ... Generally, the website is brilliant and I've already learned a lot. I need to try it out properly before I go ahead and buy the full thing. Looks very tempting, as all the answers are in one place. The testimonials look promising too.

• Thank you for your work on behalf of the betterment of pottery.

• Great customer service!!

• Actually my brother asked to download the books. He is running a ceramic company in India. He has learned so many things in your free download, later he is impressed on your simple and clear explanation of ceramic technology.

• Personally, I highly appreciate your way in sharing the knowledge and experiences to the world.

• Your website is phenomenal, I love it to get insight on different oxides. I helps me alot, even though we are pretty specialized.

• Just wanted to thank you for the timeline. I check for new posts every day and think it is a brilliant way for you to keep me thinking about clay and glaze chemistry.

• I Just wanted to say thank you for all of your research! every question i ask google about ceramics ... POP there is your artical with the answer. !

• What a lovely surprise to find you online. As I've changed to Broadband you were allowed through and I'm really pleased. I'm quite sure your site will be a source of much inspiration.

• Your site is one of the most unusual sites I have encountered since I began exploring ceramics on the web. I am a student in a 2 year pottery program, and would like nothing better than to understand glazing from the very beginning of my career as a potter...It is pretty overwhelming. To tell you the truth, you almost come off as a Southern Baptist Revival Preacher the way you rant and rave against the "Dragon." It is what got my attention, however, and I appreciate the quality of your work, but it is very overwhelming.


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