Portland Cement
Manufactured using limestone and shale. Powder is mixed and fired in a rotary kiln to near-stoneware temperatures. The clinker is finely ground to produce a grey powder that reacts with water to form a hydrous calcium silicate with some CaO left over.
Acids do attack cement however as soluble materials are removed less reactive remaining materials are quite stable.
Richard Willis
A relatively high-temperature calcinated mix of clay and lime which hardens quickly after wetted with water and left to air-dry. Unlike most natural clay cements, however, Portlands bonding deteriorates under time, stress and weathering. Like all clay cements, Portland, behaving as a calcined calcareous earth, will fuse readily when fluxed and will melt at much lower temperatures than its required high calcinating temperatures. A simple brown glaze, for example, can be obtained at 900º
;C from a thick solution comprising equal parts of Portland and hydroboracite or minium.
typical analyses of compositions, after calcinated at 1300-1500ºC
limestone; 52% lime, 3% silica, 1% slumina, 0.5% iron, 0.5% magnesia, 42% burned away
chalk; 54% lime, 1% silica, 0.5% alumina, 0.2% iron, 0.3% magnesia, 43% burned away
cement rock: 43% lime, 11% silica, 3% alumina, 1% iron, 2% magnesia, 36% burned away
clay: 1% lime, 57% silica, 16% alumina, 7% iron, 1% magnesia, 14% burned away
slag: 42% lime, 34% silica, 15% alumina, 1% iron, 4% magnesia, 0% burned away
XML for Import into INSIGHT
<?xml version="1.0" encoding="UTF-8"?>
<material name="Portland Cement" descrip="" searchkey="" loi="3.20" casnumber="">
<oxides>
<oxide symbol="CaO" name="Calcium Oxide, Calcia" status="U" percent="62.275" tolerance=""/>
<oxide symbol="MgO" name="Magnesium Oxide, Magnesia" status="U" percent="2.215" tolerance=""/>
<oxide symbol="Al2O3" name="Aluminum Oxide, Alumina" status="" percent="7.549" tolerance=""/>
<oxide symbol="SiO2" name="Silicon Dioxide, Silica" status="" percent="22.647" tolerance=""/>
<oxide symbol="Fe2O3" name="Iron Oxide, Ferric Oxide" status="" percent="2.113" tolerance=""/>
</oxides>
<volatiles>
<volatile symbol="LOI" name="Loss on Ignition" percent="3.200" tolerance=""/>
</volatiles>
</material> |
The future of ceramic recipe, material and physical testing record keeping is here.
Maintain your recipe database on-line
- Login to a private account or work with others in a group account (e.g. university).
- Nothing to install (access it using your web browser). It is always the latest version.
- Easy to import your existing data.
- As many side-by-side recipes as you want.
- Many ways to search and classify glaze and body recipes.
- Glaze and body recipes are robust, with units-of-measure, unlimited pictures with individual titles and descriptions.
- Add variations to a recipe; each with its own pictures, descriptions and name/code-number extensions.
- Recipes can link to typecodes, projects and firing schedules (all managed in their own areas).
- Standard reports and mix ticket reports with last-minute-totalling; variations report as if they are a complete recipe.
- Video tutorials, help system, contact form on every page, dedicated messaging and support ticket systems.
- It is an industrial-strength database system (unlimited capacity, fast, reliable, scalable).
Imports many file formats
- Glaze recipe formats supported: HyperGlaze, GlazeGhem, GlazeMaster, Matrix, INSIGHT XML recipes (single and multiple), INSIGHT SQLite DB files.
- Assign a batch number to imports, and later search by batch.
- Assign multiple typecodes to imported glaze and body batches (to classify) and search on these later.
- Prepend character sequences to glaze recipe names during import.
- Import the pictures and pair them to their corresponding records automatically.
- One click to automatically export the database to an SQLite DB database file and download it (for use with desktop INSIGHT or just as a backup).
- Export and import individual glaze recipes as text or XML.
Perfect for Education
- Ceramic study programs can now accumulate material, recipe and testing data year-after-year, students can login and together build a valuable ceramic glaze and body knowledge resource.
- Students already have internet connected devices, computers are not even needed in the class.
- The Reference Manager gives you quick access to the Digitalfire Ceramic Reference Database.
Learn more..
|